ZheJiang CZPT Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CZPT is a comprehensive screw air compressor
manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,
a comprehensive first-class exhibition hall and a testing laboratory.
CZPT has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production
concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology
of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.
The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD
two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric
portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts. CZPT adheres to the business philosophy of
cooperation and mutual benefit to provide a one-stop service for every customer!
CZPT air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South
Africa, Australia, Thailand, Russia, Argentina, Canada and so on. CZPT products have won a good reputation from users for their excellent
quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with
excellent products and meticulous after-sales service!
CZPT warmly welcome customers to visit our factory and establish a wide range of cooperation!
Frequency Asked Question:
Q1: Are you factory or trade company? A1: We are factory.
Q2: What the exactly address of your factory? A2: Our Factory isLocated in Xihu (West Lake) Dis. County, HangZhou City, ZheJiang Province, China.
Q3: Will you provide spare parts of your products? A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.
Q4: Can you accept OEM orders? A4: Yes, with professional design team, OEM orders are highly welcome.
Q5: How long will you take to arrange production? A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.
Q6: Warranty terms of your machine? A6: Two years warranty for the machine and technical support always according to your needs.
Q7: Can you provide the best price? A7:According to your order, we will provide you the best price. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service:
24 Hours
Warranty:
2 Year, 2 Year
Lubrication Style:
Oil-free
Cooling System:
Air Cooling
Power Source:
AC Power
Cylinder Position:
Horizontal
Customization:
Available
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Types of vacuum pumps
A vacuum pump is a device that pulls gas molecules out of a sealed volume and maintains a partial vacuum. Its job is to create a relative vacuum within its capabilities. Several types of vacuum pumps are available, including scroll and rotary piston models. Each has its own characteristics and uses. To learn more, read this article.
Screw Pump
Screw vacuum pumps use a mechanical screw to move an air or gas chamber to the axial housing wall. The movement of the chamber reduces the volume of gas, which is pre-compressed before being expelled through the pressure connection. These pumps can be single-pitch models or variable-pitch models. Variable pitch models feature variable pitch rotors that help distribute heat loads evenly across the rotor. Some models also include a thermostatic control valve that shuts off the pump if the water temperature gets too high. Screw vacuum pumps are available in single-ended or double-ended designs. Single-ended and double-ended screw pumps provide up to 3.7 x 10-4 Torr and an ultimate vacuum of 900 m3/h (560 cfm), which is sufficient for many industrial processes. Progressive cavity pumps are particularly suitable for vapor compression applications. These pumps also have an internal rotor to minimize layer formation. Combined with air cooling, they are suitable for use in hazardous environments. In addition, the screw rotor design prevents the build-up of substances in the pump cavity that could react with high temperatures. These pumps are also easily removable for quick cleaning. Screw vacuum pumps are also designed for low cost and minimal maintenance. Agknx screw vacuum pumps are designed in Germany and are very reliable and economical. Pump performance depends on cooling system and temperature. The temperature of the water used should be kept within a certain range, otherwise the pump may overheat and fail. Screw vacuum pumps are often used in scientific experiments. They are standard main pumps in large storage rings, gravitational wave detectors, and space simulation chambers. One of the largest ultra-high vacuum chambers in the world is made of screw vacuum pumps. An example is the KATRIN experiment. There are two types of screw vacuum pumps: oil-sealed and dry. Oil-sealed screw pumps use oil as a sealant and coolant. They are suitable for demanding vacuum applications such as woodworking and plastics processing. Dry screw pumps have an air-cooled chamber, and they can achieve higher vacuum levels than oil-sealed pumps.
Rotary Piston Vacuum Pumps
Rotary Piston Vacuum Pumps provide the rugged performance essential for applications requiring vacuum. They can deliver flow rates up to 1280 acfm and reach deep vacuum levels up to 0.0004 Torr. They are available in single-stage and two-stage models. The report also provides detailed information about the key players, their financial status, and business overview. A rotary piston vacuum pump is a versatile and affordable vacuum device. They are available in single-stage and two-stage configurations with higher capacity and higher vacuum. They can be easily maintained by an in-house maintenance team or by a local third-party service shop. Pump manufacturers can also provide services. Rotary piston vacuum pumps are available in single-stage and compound designs. They are ideal for a variety of applications. Their high-performance design enables them to operate at any pressure up to atmospheric pressure. They also have no metal-to-metal contact, which makes them ideal for dirty applications. Whether you need a pump that can operate at high or low pressure, a rotary piston vacuum pump is an excellent choice. When purchasing a rotary piston vacuum pump, it is important to choose a manufacturer with a reputation for providing high-quality service and repairs. In addition to the high quality of the pump, you also need to ensure its availability. You should also consider the cost and quality of the part. A good vacuum pump company should also provide technical support, service support and accessories. Oil-free pumps are a popular choice for laboratories, clean rooms and confined rooms. Their high-quality parts are made from lightweight, corrosion-resistant and specially formulated polymers. Oil-free pumps can handle high levels of air moisture and are excellent at removing contaminants. However, they are not suitable for applications containing organic vapors or acids. Atlas Copco’s GLS rotary piston pumps are a popular choice for industrial vacuum applications. Its space-saving design makes it an ideal solution for harsh environments. It is also very reliable and has low lifecycle costs. It has an automatic lubrication system and water mizer to minimize water consumption.
Scroll Vacuum Pumps
<br Scroll Vacuum Pumps can be used to pump air, gases, and other fluids. They are suitable for creating a vacuum in transfer chambers, mass spectrometers, and load lock chambers. They are also ideal for helium leak detectors and other analytical equipment. Scroll vacuum pumps are available in a variety of models, including the diaphragm, turbine, and oil-dry scroll models. They are used in a variety of industries, including the semiconductor, biotechnology, and pharmaceutical industries. Flexible and durable oil-free scroll vacuum pumps are an excellent choice for light industrial, general laboratory, and research applications. They also offer several advantages over other vacuum pumps, including low operating costs and environmental sustainability. Scroll vacuum pumps do not require oil, which is a big advantage in terms of cost. Scroll vacuum pumps are also quieter. Scroll vacuum pumps are designed for low, medium, and high vacuum systems. They create a high vacuum and cannot tolerate particles. Although they are relatively small, they are ideal for vacuum laboratory applications and are also suitable for dry vacuum pumping. They can be combined with chemically resistant PTFE components, making them more suitable for chemical applications. Scroll vacuum pumps feature a unique design that makes them very versatile and efficient. The pump has two helical structures, one is fixed and the other is rotating, which can effectively pump gas and liquid. When the rotor begins to move, the gas is compressed slightly and then flows through the system to the exhaust port. Scroll vacuum pumps are efficient, oil-free and compact. Known for their high tolerance to the atmosphere, they feature sensorless INFORM(r) control to minimize noise and vibration. These vacuum pumps are ideal for low to medium flow applications including analytical equipment, freeze dryers, vacuum coaters and mass spectrometers. The most important advantage of a scroll vacuum pump is its reliability. They can be used for three years or more without problems and are easy to maintain. With proper maintenance, they can reduce repair costs.
Diaphragm vacuum pumps
Diaphragm vacuum pumps are used in a variety of industrial processes. These pumps use an elastic diaphragm fixed around the outer diameter. They are efficient and can handle most types of liquids. They are commonly used for dewatering, filling and water removal. These pumps are easy to maintain. Diaphragm vacuum pumps are available in a variety of sizes and power outputs. Oil-free diaphragm vacuum pumps do not require oil, lubrication and cooling. These pumps are compatible with many types of laboratory equipment. Diaphragm vacuum pumps are equipped with dual voltage motors and DC drives for greater flexibility and durability. Diaphragm vacuum pumps can achieve higher vacuum levels than rotary vane pumps. They are more efficient than diaphragm pumps. They do not require oil and require less maintenance than their rotary vane counterparts. However, the diaphragms of these pumps may need to be replaced every few years. Diaphragm vacuum pumps are the most popular type of vacuum pump and can be used for a variety of applications. They can be used for everyday work and can be large enough to be used in a vacuum oven or rotary evaporator. Diaphragm vacuum pumps use pulsed motion to move air. They eliminate the need for oil and are highly chemical and steam resistant. They can handle a wide variety of samples, including high viscosity liquids. Diaphragm vacuum pumps are generally smaller than other types of vacuum pumps. Scroll pumps are made of metal and are generally recommended for solvent and water samples. They are not recommended for high acid samples. However, they are suitable for freeze drying. They can also be used for concentration applications. In this way, they have greater displacement capacity and can reach higher ultimate vacuum levels.
1.Exhaust Path Is Short, Reduce The Deposition Of Reactants. Comparing with other types of dry vacuum pump,DENAIR screw vacuum pump has the shortest gas path in the vacuum pump and that could reduce the contamination of process gas. Screw rotors can play as a powder transmission mechanism,we runs well even there has lots of contamination inside the pump.
2.The Optimal Linear Sealing, The Pump Performance. Patented rotor profile can provide rotor excellent sealing effects thus a larger clearance is allowable in between.Pump rotor wesring and rotor jam by the process contamination can be reduced by larger allowable clearcance.
3.Simple Structure, Low Fault Rate And Easy Maintenance Screw type vacuum is composed by a pair of screw rotor and isolation plates are required in different between rotors and isolation plates can also be avoided.Overhaul CHINAMFG dry pump is much easier than other type of dry pump,so the erpair time is shorter and the cost is saver.
4.Microcomputer Operation, Remote Monitoring, Considerate Protection Microprocessor controller provides lots of pump parameters for running status monitoring.Pump can be easily operated and monitored by the operation panel.Remote control software can help the customer monitor the pump running status remotely.
DS Vacuum Pump Speed Curve
Advantages
1.Special cooling liquid cooling, to avoid the cooling water may cause corrosion to the hull.
2.Mobile operation interface, convenient operation; Display and the actual work of vacuum pump and can be selected to both languages, according to the real close to the customer.
3.Catch the power connector, safe and convenient.
4.The nitrogen gas heater, make the vacuum pump is more suitable for CVD, PECVD and other semiconductor technique process. 5.The control signals and communication signal interface, remote monitoring was carried out on the vacuum.
Application
1.The health care industry.
2.Lighting industry.
3.A variety of analytical instruments.
4.Electronics, semiconductor industry.
5.The power industry.
6.Refrigeration industry.
Technical Prameters
Type
Unit
DS180
DS250
DS360
DS540
DS720
50Hz
60Hz
50Hz
60Hz
50Hz
60Hz
50Hz
60Hz
50Hz
60Hz
Pumping speed
m3/hr
180
216
250
3, China And our factory is located in No.386,YangzhuangBang Street,Pingxing Rd.,Xindai Town,HangZhou,ZHangZhoug Province, China
Q3: Warranty terms of your machine? A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines? A4: Yes, of course.
Q5: How long will you take to arrange production? A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders? A6: Yes, with professional design team, OEM orders are highly welcome.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Oil or Not:
Oil Free
Structure:
Rotary Vacuum Pump
Exhauster Method:
Positive Displacement Pump
Vacuum Degree:
Vacuum
Work Function:
Pre-Suction Pump
Working Conditions:
Dry
Customization:
Available
|
What Are the Advantages of Using Oil-Sealed Vacuum Pumps?
Oil-sealed vacuum pumps offer several advantages in various applications. Here’s a detailed explanation:
1. High Vacuum Performance: Oil-sealed vacuum pumps are known for their ability to achieve high levels of vacuum. They can create and maintain deep vacuum levels, making them suitable for applications that require a low-pressure environment. The use of oil as a sealing and lubricating medium helps in achieving efficient vacuum performance.
2. Wide Operating Range: Oil-sealed vacuum pumps have a wide operating range, allowing them to handle a broad spectrum of vacuum levels. They can operate effectively in both low-pressure and high-vacuum conditions, making them versatile for different applications across various industries.
3. Efficient and Reliable Operation: These pumps are known for their reliability and consistent performance. The oil-sealed design provides effective sealing, preventing air leakage and maintaining a stable vacuum level. They are designed to operate continuously for extended periods without significant performance degradation, making them suitable for continuous industrial processes.
4. Contamination Handling: Oil-sealed vacuum pumps are effective in handling certain types of contaminants that may be present in the process gases or air being evacuated. The oil acts as a barrier, trapping and absorbing certain particulates, moisture, and chemical vapors, preventing them from reaching the pump mechanism. This helps protect the pump internals from potential damage and contributes to the longevity of the pump.
5. Thermal Stability: The presence of oil in these pumps helps in dissipating heat generated during operation, contributing to their thermal stability. The oil absorbs and carries away heat, preventing excessive temperature rise within the pump. This thermal stability allows for consistent performance even during prolonged operation and helps protect the pump from overheating.
6. Noise Reduction: Oil-sealed vacuum pumps generally operate at lower noise levels compared to other types of vacuum pumps. The oil acts as a noise-damping medium, reducing the noise generated by the moving parts and the interaction of gases within the pump. This makes them suitable for applications where noise reduction is desired, such as laboratory environments or noise-sensitive industrial settings.
7. Versatility: Oil-sealed vacuum pumps are versatile and can handle a wide range of gases and vapors. They can effectively handle both condensable and non-condensable gases, making them suitable for diverse applications in industries such as chemical processing, pharmaceuticals, food processing, and research laboratories.
8. Cost-Effective: Oil-sealed vacuum pumps are often considered cost-effective options for many applications. They generally have a lower initial cost compared to some other types of high-vacuum pumps. Additionally, the maintenance and operating costs are relatively lower, making them an economical choice for industries that require reliable vacuum performance.
9. Simplicity and Ease of Maintenance: Oil-sealed vacuum pumps are relatively simple in design and easy to maintain. Routine maintenance typically involves monitoring oil levels, changing the oil periodically, and inspecting and replacing worn-out parts as necessary. The simplicity of maintenance procedures contributes to the overall cost-effectiveness and ease of operation.
10. Compatibility with Other Equipment: Oil-sealed vacuum pumps are compatible with various process equipment and systems. They can be easily integrated into existing setups or used in conjunction with other vacuum-related equipment, such as vacuum chambers, distillation systems, or industrial process equipment.
These advantages make oil-sealed vacuum pumps a popular choice in many industries where reliable, high-performance vacuum systems are required. However, it’s important to consider specific application requirements and consult with experts to determine the most suitable type of vacuum pump for a particular use case.
Can Vacuum Pumps Be Used in the Production of Solar Panels?
Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:
Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:
1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.
2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.
3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:
– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.
– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.
– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.
4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.
5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.
In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.
How Are Vacuum Pumps Different from Air Compressors?
Vacuum pumps and air compressors are both mechanical devices used to manipulate air and gas, but they serve opposite purposes. Here’s a detailed explanation of their differences:
1. Function:
– Vacuum Pumps: Vacuum pumps are designed to remove or reduce the pressure within a closed system, creating a vacuum or low-pressure environment. They extract air or gas from a chamber, creating suction or negative pressure.
– Air Compressors: Air compressors, on the other hand, are used to increase the pressure of air or gas. They take in ambient air or gas and compress it, resulting in higher pressure and a compacted volume of air or gas.
2. Pressure Range:
– Vacuum Pumps: Vacuum pumps are capable of generating pressures below atmospheric pressure or absolute zero pressure. The pressure range typically extends into the negative range, expressed in units such as torr or pascal.
– Air Compressors: Air compressors, on the contrary, operate in the positive pressure range. They increase the pressure above atmospheric pressure, typically measured in units like pounds per square inch (psi) or bar.
3. Applications:
– Vacuum Pumps: Vacuum pumps have various applications where the creation of a vacuum or low-pressure environment is required. They are used in processes such as vacuum distillation, vacuum drying, vacuum packaging, and vacuum filtration. They are also essential in scientific research, semiconductor manufacturing, medical suction devices, and many other industries.
– Air Compressors: Air compressors find applications where compressed air or gas at high pressure is needed. They are used in pneumatic tools, manufacturing processes, air conditioning systems, power generation, and inflating tires. Compressed air is versatile and can be employed in numerous industrial and commercial applications.
4. Design and Mechanism:
– Vacuum Pumps: Vacuum pumps are designed to create a vacuum by removing air or gas from a closed system. They may use mechanisms such as positive displacement, entrapment, or momentum transfer to achieve the desired vacuum level. Examples of vacuum pump types include rotary vane pumps, diaphragm pumps, and diffusion pumps.
– Air Compressors: Air compressors are engineered to compress air or gas, increasing its pressure and decreasing its volume. They use mechanisms like reciprocating pistons, rotary screws, or centrifugal force to compress the air or gas. Common types of air compressors include reciprocating compressors, rotary screw compressors, and centrifugal compressors.
5. Direction of Air/Gas Flow:
– Vacuum Pumps: Vacuum pumps draw air or gas into the pump and then expel it from the system, creating a vacuum within the chamber or system being evacuated.
– Air Compressors: Air compressors take in ambient air or gas and compress it, increasing its pressure and storing it in a tank or delivering it directly to the desired application.
While vacuum pumps and air compressors have different functions and operate under distinct pressure ranges, they are both vital in various industries and applications. Vacuum pumps create and maintain a vacuum or low-pressure environment, while air compressors compress air or gas to higher pressures for different uses and processes.
UHB-ZK slurry pump it’s cantilevered single-stage single suction centrifugal pump
Product name
UHB-ZK slurry pump
Material
Cast iron HT200 lined with UHMW-PE lining
Standard
ISO/ANSI/ASME
Flow rate
5m3-1900m3/h
Head
17-82m
Working temperature
-20ºC to 120ºC
Voltage
380V,415V, or as customer required
Application
Automobile pickling, Non-ferrous metal metallurgy, Caustic soda Pesticide Electronics Papermaking Rare-earth separation Pharmaceutical Pulp production Sulfuric acid industry Environmental protection industry
Design Features (teflon lined slurry pump)
*Corrosion resistant The UHB-ZK series slurry pump is a cantilever single-pole, single-suction centrifugal pump whose wetted components are made of steel-lined ultra-high molecular weight polyethylene. It has strong corrosion resistance,excellent wear resistance and resistance to Confucian degeneration. Environmental stress cracking), while using a metal matrix structure, improves the pressure bearing capacity of the product.
*Multifunction UHB pumps can be adapted to a wide range of operating conditions. Such as: Not only transport acid, alkali liquid or slurry, also transport various types of dilute acid in the sulfuric acid industry, various types of sewage in the environmental protection industry.
*Multiple seals UHB series adopts a variety of sealing methods: K-type dynamic seal, single-end mechanical seal and double-end mechanical seal, which can be selected according to specific working conditions.
If you have any others pump type, please free contact us
FAQ
Q:Can you supply pump qualified with ANSI and ASME standard? A:Yes, our pump compliant with ISO / ASME/ANSI standard.
Q:How to customize pumps and mechanical seals ? A:Customers could send us application data, we will select suitable pump and seal types, or client could send us drawings, We are well in OEM and ODM.
Q:How can I pay for my items? What is the payment you can provide? A:Usually by T/T, 30% down payment once PI confirmed, the balance will be paid after inspection and before shipment. L/C at sight
Q:How long is warranty? A:1 year for main construction warranty.
Q:How long is production lead time? A:Normally 15 working days. If client need urgently, we have a huge spare parts stock, we could finish assembly and testing in 7 days.
Q:What is the shipping terms you can provide? A:Depnends on customer’s requirements, we can provide different transportantin terms, such as EXW, FOB, CIF.
Q:Who is in charge of after-sales? A:SUNPACE has professional after sales service team, we will follow up the client’s comments and suggest them good solutions. Solve client’s problems and keeping the clients profit.
Q:Who is in charge of maintenance? A:Local agent. If pump running has any problem on site, our local agent will arrival the plant within 24 hours
Send message Get product Offer & Brochure!!!
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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Warranty:
12 Months
Max.Head:
>150m
Max.Capacity:
>400 L/min
Driving Type:
Motor
Impeller Number:
Single-Stage Pump
Working Pressure:
High Pressure Pump
Samples:
US$ 1500/Set 1 Set(Min.Order)
|
Customization:
Available
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How Are Vacuum Pumps Employed in the Production of Electronic Components?
Vacuum pumps play a crucial role in the production of electronic components. Here’s a detailed explanation:
The production of electronic components often requires controlled environments with low or no atmospheric pressure. Vacuum pumps are employed in various stages of the production process to create and maintain these vacuum conditions. Here are some key ways in which vacuum pumps are used in the production of electronic components:
1. Deposition Processes: Vacuum pumps are extensively used in deposition processes, such as physical vapor deposition (PVD) and chemical vapor deposition (CVD), which are commonly employed for thin film deposition on electronic components. These processes involve the deposition of materials onto substrates in a vacuum chamber. Vacuum pumps help create and maintain the necessary vacuum conditions required for precise and controlled deposition of the thin films.
2. Etching and Cleaning: Etching and cleaning processes are essential in the fabrication of electronic components. Vacuum pumps are used to create a vacuum environment in etching and cleaning chambers, where reactive gases or plasmas are employed to remove unwanted materials or residues from the surfaces of the components. The vacuum pumps help evacuate the chamber and ensure the efficient removal of byproducts and waste gases.
3. Drying and Bake-out: Vacuum pumps are utilized in the drying and bake-out processes of electronic components. After wet processes, such as cleaning or wet etching, components need to be dried thoroughly. Vacuum pumps help create a vacuum environment that facilitates the removal of moisture or solvents from the components, ensuring their dryness before subsequent processing steps. Additionally, vacuum bake-out is employed to remove moisture or other contaminants trapped within the components’ materials or structures, enhancing their reliability and performance.
4. Encapsulation and Packaging: Vacuum pumps are involved in the encapsulation and packaging stages of electronic component production. These processes often require the use of vacuum-sealed packaging to protect the components from environmental factors such as moisture, dust, or oxidation. Vacuum pumps assist in evacuating the packaging materials, creating a vacuum-sealed environment that helps maintain the integrity and longevity of the electronic components.
5. Testing and Quality Control: Vacuum pumps are utilized in testing and quality control processes for electronic components. Some types of testing, such as hermeticity testing, require the creation of a vacuum environment for evaluating the sealing integrity of electronic packages. Vacuum pumps help evacuate the testing chambers, ensuring accurate and reliable test results.
6. Soldering and Brazing: Vacuum pumps play a role in soldering and brazing processes for joining electronic components and assemblies. Vacuum soldering is a technique used to achieve high-quality solder joints by removing air and reducing the risk of voids, flux residuals, or oxidation. Vacuum pumps assist in evacuating the soldering chambers, creating the required vacuum conditions for precise and reliable soldering or brazing.
7. Surface Treatment: Vacuum pumps are employed in surface treatment processes for electronic components. These processes include plasma cleaning, surface activation, or surface modification techniques. Vacuum pumps help create the necessary vacuum environment where plasma or reactive gases are used to treat the component surfaces, improving adhesion, promoting bonding, or altering surface properties.
It’s important to note that different types of vacuum pumps may be used in electronic component production, depending on the specific process requirements. Commonly used vacuum pump technologies include rotary vane pumps, turbo pumps, cryogenic pumps, and dry pumps.
In summary, vacuum pumps are essential in the production of electronic components, facilitating deposition processes, etching and cleaning operations, drying and bake-out stages, encapsulation and packaging, testing and quality control, soldering and brazing, as well as surface treatment. They enable the creation and maintenance of controlled vacuum environments, ensuring precise and reliable manufacturing processes for electronic components.
Considerations for Selecting a Vacuum Pump for Cleanroom Applications
When it comes to selecting a vacuum pump for cleanroom applications, several considerations should be taken into account. Here’s a detailed explanation:
Cleanrooms are controlled environments used in industries such as semiconductor manufacturing, pharmaceuticals, biotechnology, and microelectronics. These environments require strict adherence to cleanliness and particle control standards to prevent contamination of sensitive processes or products. Selecting the right vacuum pump for cleanroom applications is crucial to maintain the required level of cleanliness and minimize the introduction of contaminants. Here are some key considerations:
1. Cleanliness: The cleanliness of the vacuum pump is of utmost importance in cleanroom applications. The pump should be designed and constructed to minimize the generation and release of particles, oil vapors, or other contaminants into the cleanroom environment. Oil-free or dry vacuum pumps are commonly preferred in cleanroom applications as they eliminate the risk of oil contamination. Additionally, pumps with smooth surfaces and minimal crevices are easier to clean and maintain, reducing the potential for particle buildup.
2. Outgassing: Outgassing refers to the release of gases or vapors from the surfaces of materials, including the vacuum pump itself. In cleanroom applications, it is crucial to select a vacuum pump with low outgassing characteristics to prevent the introduction of contaminants into the environment. Vacuum pumps specifically designed for cleanroom use often undergo special treatments or use materials with low outgassing properties to minimize this effect.
3. Particle Generation: Vacuum pumps can generate particles due to the friction and wear of moving parts, such as rotors or vanes. These particles can become a source of contamination in cleanrooms. When selecting a vacuum pump for cleanroom applications, it is essential to consider the pump’s particle generation level and choose pumps that have been designed and tested to minimize particle emissions. Pumps with features like self-lubricating materials or advanced sealing mechanisms can help reduce particle generation.
4. Filtration and Exhaust Systems: The filtration and exhaust systems associated with the vacuum pump are critical for maintaining cleanroom standards. The vacuum pump should be equipped with efficient filters that can capture and remove any particles or contaminants generated during operation. High-quality filters, such as HEPA (High-Efficiency Particulate Air) filters, can effectively trap even the smallest particles. The exhaust system should be properly designed to ensure that filtered air is released outside the cleanroom or passes through additional filtration before being reintroduced into the environment.
5. Noise and Vibrations: Noise and vibrations generated by vacuum pumps can have an impact on cleanroom operations. Excessive noise can affect the working environment and compromise communication, while vibrations can potentially disrupt sensitive processes or equipment. It is advisable to choose vacuum pumps specifically designed for quiet operation and that incorporate measures to minimize vibrations. Pumps with noise-dampening features and vibration isolation systems can help maintain a quiet and stable cleanroom environment.
6. Compliance with Standards: Cleanroom applications often have specific industry standards or regulations that must be followed. When selecting a vacuum pump, it is important to ensure that it complies with relevant cleanroom standards and requirements. Considerations may include ISO cleanliness standards, cleanroom classification levels, and industry-specific guidelines for particle count, outgassing levels, or allowable noise levels. Manufacturers that provide documentation and certifications related to cleanroom suitability can help demonstrate compliance.
7. Maintenance and Serviceability: Proper maintenance and regular servicing of vacuum pumps are essential for their reliable and efficient operation. When choosing a vacuum pump for cleanroom applications, consider factors such as ease of maintenance, availability of spare parts, and access to service and support from the manufacturer. Pumps with user-friendly maintenance features, clear service instructions, and a responsive customer support network can help minimize downtime and ensure continued cleanroom performance.
In summary, selecting a vacuum pump for cleanroom applications requires careful consideration of factors such as cleanliness, outgassing characteristics, particle generation, filtration and exhaust systems, noise and vibrations, compliance with standards, and maintenance requirements. By choosing vacuum pumps designed specifically for cleanroom use and considering these key factors, cleanroom operators can maintain the required level of cleanliness and minimize the risk of contamination in their critical processes and products.
What Industries Commonly Rely on Vacuum Pump Technology?
Vacuum pump technology finds applications in various industries where creating and controlling vacuum or low-pressure environments is crucial. Here’s a detailed explanation:
1. Manufacturing and Production: Vacuum pumps are extensively used in manufacturing and production processes across multiple industries. They are employed for tasks such as vacuum molding, vacuum packaging, vacuum degassing, vacuum drying, and vacuum distillation. Industries like automotive, aerospace, electronics, pharmaceuticals, and food processing rely on vacuum pump technology to achieve precise and controlled manufacturing conditions.
2. Chemical and Pharmaceutical: The chemical and pharmaceutical industries heavily rely on vacuum pumps for numerous applications. These include solvent recovery, vacuum filtration, vacuum drying, distillation, crystallization, and evaporation. Vacuum pumps enable these industries to carry out critical processes under reduced pressure, ensuring efficient separation, purification, and synthesis of various chemical compounds and pharmaceutical products.
3. Semiconductor and Electronics: The semiconductor and electronics industries extensively use vacuum pumps for manufacturing microchips, electronic components, and electronic devices. Vacuum pumps are crucial in processes such as physical vapor deposition (PVD), chemical vapor deposition (CVD), etching, ion implantation, and sputtering. These processes require controlled vacuum conditions to ensure precise deposition, surface modification, and contamination-free manufacturing.
4. Research and Development: Vacuum pump technology is integral to research and development activities across scientific disciplines. It supports experiments and investigations in fields such as physics, chemistry, materials science, biology, and environmental science. Vacuum pumps facilitate processes like freeze drying, vacuum distillation, vacuum evaporation, vacuum spectroscopy, and creating controlled atmospheric conditions for studying various phenomena.
5. Food and Beverage: The food and beverage industry relies on vacuum pumps for packaging and preservation purposes. Vacuum sealing is used to extend the shelf life of food products by removing air and creating a vacuum-sealed environment that inhibits spoilage and maintains freshness. Vacuum pumps are also used in processes like freeze drying, vacuum concentration, and vacuum cooling.
6. Oil and Gas: In the oil and gas industry, vacuum pumps play a role in various applications. They are used for crude oil vacuum distillation, vacuum drying, vapor recovery, gas compression, and gas stripping processes. Vacuum pumps help maintain optimal conditions during oil refining, gas processing, and petrochemical manufacturing.
7. Environmental and Waste Management: Vacuum pumps are employed in environmental and waste management applications. They are used for tasks such as soil vapor extraction, groundwater remediation, landfill gas recovery, and wastewater treatment. Vacuum pumps facilitate the removal and containment of gases, vapors, and pollutants, contributing to environmental protection and sustainable waste management.
8. Medical and Healthcare: The medical and healthcare sectors utilize vacuum pumps for various purposes. They are used in medical equipment such as vacuum-assisted wound therapy devices, vacuum-based laboratory analyzers, and vacuum suction systems in hospitals and clinics. Vacuum pumps are also used in medical research, pharmaceutical production, and medical device manufacturing.
9. Power Generation: Vacuum pumps play a role in power generation industries, including nuclear power plants and thermal power plants. They are used for steam condensation, turbine blade cooling, vacuum drying during transformer manufacturing, and vacuum systems for testing and maintenance of power plant equipment.
10. HVAC and Refrigeration: The HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries rely on vacuum pumps for system installation, maintenance, and repair. Vacuum pumps are used to evacuate air and moisture from refrigerant lines and HVAC systems, ensuring optimal system performance and efficiency.
These are just a few examples of industries that commonly rely on vacuum pump technology. The versatility and wide-ranging applications of vacuum pumps make them indispensable tools across numerous sectors, enabling precise control over vacuum conditions, efficient manufacturing processes, and scientific investigations.
1.Exhaust Path Is Short, Reduce The Deposition Of Reactants. Comparing with other types of dry vacuum pump,DENAIR screw vacuum pump has the shortest gas path in the vacuum pump and that could reduce the contamination of process gas. Screw rotors can play as a powder transmission mechanism,we runs well even there has lots of contamination inside the pump.
2.The Optimal Linear Sealing, The Pump Performance. Patented rotor profile can provide rotor excellent sealing effects thus a larger clearance is allowable in between.Pump rotor wesring and rotor jam by the process contamination can be reduced by larger allowable clearcance.
3.Simple Structure, Low Fault Rate And Easy Maintenance Screw type vacuum is composed by a pair of screw rotor and isolation plates are required in different between rotors and isolation plates can also be avoided.Overhaul CHINAMFG dry pump is much easier than other type of dry pump,so the erpair time is shorter and the cost is saver.
4.Microcomputer Operation, Remote Monitoring, Considerate Protection Microprocessor controller provides lots of pump parameters for running status monitoring.Pump can be easily operated and monitored by the operation panel.Remote control software can help the customer monitor the pump running status remotely.
DS Vacuum Pump Speed Curve
Advantages
1.Special cooling liquid cooling, to avoid the cooling water may cause corrosion to the hull.
2.Mobile operation interface, convenient operation; Display and the actual work of vacuum pump and can be selected to both languages, according to the real close to the customer.
3.Catch the power connector, safe and convenient.
4.The nitrogen gas heater, make the vacuum pump is more suitable for CVD, PECVD and other semiconductor technique process. 5.The control signals and communication signal interface, remote monitoring was carried out on the vacuum.
Application
1.The health care industry.
2.Lighting industry.
3.A variety of analytical instruments.
4.Electronics, semiconductor industry.
5.The power industry.
6.Refrigeration industry.
Technical Prameters
Type
Unit
DS180
DS250
DS360
DS540
DS720
50Hz
60Hz
50Hz
60Hz
50Hz
60Hz
50Hz
60Hz
50Hz
60Hz
Pumping speed
m3/hr
180
216
250
3, China And our factory is located in No.386,YangzhuangBang Street,Pingxing Rd.,Xindai Town,HangZhou,ZHangZhoug Province, China
Q3: Warranty terms of your machine? A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines? A4: Yes, of course.
Q5: How long will you take to arrange production? A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders? A6: Yes, with professional design team, OEM orders are highly welcome.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Oil or Not:
Oil Free
Structure:
Rotary Vacuum Pump
Exhauster Method:
Positive Displacement Pump
Vacuum Degree:
Vacuum
Work Function:
Pre-Suction Pump
Working Conditions:
Dry
Customization:
Available
|
Can Vacuum Pumps Be Used for Vacuum Packaging?
Yes, vacuum pumps can be used for vacuum packaging. Here’s a detailed explanation:
Vacuum packaging is a method used to remove air from a package or container, creating a vacuum environment. This process helps to extend the shelf life of perishable products, prevent spoilage, and maintain product freshness. Vacuum pumps play a crucial role in achieving the desired vacuum level for effective packaging.
When it comes to vacuum packaging, there are primarily two types of vacuum pumps commonly used:
1. Single-Stage Vacuum Pumps: Single-stage vacuum pumps are commonly used for vacuum packaging applications. These pumps use a single rotating vane or piston to create a vacuum. They can achieve moderate vacuum levels suitable for most packaging requirements. Single-stage pumps are relatively simple in design, compact, and cost-effective.
2. Rotary Vane Vacuum Pumps: Rotary vane vacuum pumps are another popular choice for vacuum packaging. These pumps utilize multiple vanes mounted on a rotor to create a vacuum. They offer higher vacuum levels compared to single-stage pumps, making them suitable for applications that require deeper levels of vacuum. Rotary vane pumps are known for their reliability, consistent performance, and durability.
When using vacuum pumps for vacuum packaging, the following steps are typically involved:
1. Preparation: Ensure that the packaging material, such as vacuum bags or containers, is suitable for vacuum packaging and can withstand the vacuum pressure without leakage. Place the product to be packaged inside the appropriate packaging material.
2. Sealing: Properly seal the packaging material, either by heat sealing or using specialized vacuum sealing equipment. This ensures an airtight enclosure for the product.
3. Vacuum Pump Operation: Connect the vacuum pump to the packaging equipment or directly to the packaging material. Start the vacuum pump to initiate the vacuuming process. The pump will remove the air from the packaging, creating a vacuum environment.
4. Vacuum Level Control: Monitor the vacuum level during the packaging process using pressure gauges or vacuum sensors. Depending on the specific packaging requirements, adjust the vacuum level accordingly. The goal is to achieve the desired vacuum level suitable for the product being packaged.
5. Sealing and Closure: Once the desired vacuum level is reached, seal the packaging material completely to maintain the vacuum environment. This can be done by heat sealing the packaging material or using specialized sealing mechanisms designed for vacuum packaging.
6. Product Labeling and Storage: After sealing, label the packaged product as necessary and store it appropriately, considering factors such as temperature, humidity, and light exposure, to maximize product shelf life.
It’s important to note that the specific vacuum level required for vacuum packaging may vary depending on the product being packaged. Some products may require a partial vacuum, while others may require a more stringent vacuum level. The choice of vacuum pump and the control mechanisms employed will depend on the specific vacuum packaging requirements.
Vacuum pumps are widely used in various industries for vacuum packaging applications, including food and beverage, pharmaceuticals, electronics, and more. They provide an efficient and reliable means of creating a vacuum environment, helping to preserve product quality and extend shelf life.
What Is the Role of Vacuum Pumps in Pharmaceutical Manufacturing?
Vacuum pumps play a crucial role in various aspects of pharmaceutical manufacturing. Here’s a detailed explanation:
Vacuum pumps are extensively used in pharmaceutical manufacturing processes to support a range of critical operations. Some of the key roles of vacuum pumps in pharmaceutical manufacturing include:
1. Drying and Evaporation: Vacuum pumps are employed in drying and evaporation processes within the pharmaceutical industry. They facilitate the removal of moisture or solvents from pharmaceutical products or intermediates. Vacuum drying chambers or evaporators utilize vacuum pumps to create low-pressure conditions, which lower the boiling points of liquids, allowing them to evaporate at lower temperatures. By applying vacuum, moisture or solvents can be efficiently removed from substances such as active pharmaceutical ingredients (APIs), granules, powders, or coatings, ensuring the desired product quality and stability.
2. Filtration and Filtrate Recovery: Vacuum pumps are used in filtration processes for the separation of solid-liquid mixtures. Vacuum filtration systems typically employ a filter medium, such as filter paper or membranes, to retain solids while allowing the liquid portion to pass through. By applying vacuum to the filtration apparatus, the liquid is drawn through the filter medium, leaving behind the solids. Vacuum pumps facilitate efficient filtration, speeding up the process and improving product quality. Additionally, vacuum pumps can aid in filtrate recovery by collecting and transferring the filtrate for further processing or reuse.
3. Distillation and Purification: Vacuum pumps are essential in distillation and purification processes within the pharmaceutical industry. Distillation involves the separation of liquid mixtures based on their different boiling points. By creating a vacuum environment, vacuum pumps lower the boiling points of the components, allowing them to vaporize and separate more easily. This enables efficient separation and purification of pharmaceutical compounds, including the removal of impurities or the isolation of specific components. Vacuum pumps are utilized in various distillation setups, such as rotary evaporators or thin film evaporators, to achieve precise control over the distillation conditions.
4. Freeze Drying (Lyophilization): Vacuum pumps are integral to the freeze drying process, also known as lyophilization. Lyophilization is a dehydration technique that involves the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. Vacuum pumps create a low-pressure environment in freeze drying chambers, allowing the frozen product to undergo sublimation. During sublimation, the frozen water or solvent directly transitions from the solid phase to the vapor phase, bypassing the liquid phase. Vacuum pumps facilitate efficient and controlled sublimation, leading to the production of stable, shelf-stable pharmaceutical products with extended shelf life.
5. Tablet and Capsule Manufacturing: Vacuum pumps are utilized in tablet and capsule manufacturing processes. They are involved in the creation of vacuum within tablet presses or capsule filling machines. By applying vacuum, the air is removed from the die cavity or capsule cavity, allowing for the precise filling of powders or granules. Vacuum pumps contribute to the production of uniform and well-formed tablets or capsules by ensuring accurate dosing and minimizing air entrapment, which can affect the final product quality.
6. Sterilization and Decontamination: Vacuum pumps are employed in sterilization and decontamination processes within the pharmaceutical industry. Autoclaves and sterilizers utilize vacuum pumps to create a vacuum environment before introducing steam or chemical sterilants. By removing air or gases from the chamber, vacuum pumps assist in achieving effective sterilization or decontamination by enhancing the penetration and distribution of sterilants. Vacuum pumps also aid in the removal of sterilants and residues after the sterilization process is complete.
It’s important to note that different types of vacuum pumps, such as rotary vane pumps, dry screw pumps, or liquid ring pumps, may be utilized in pharmaceutical manufacturing depending on the specific requirements of the process and the compatibility with pharmaceutical products.
In summary, vacuum pumps play a vital role in various stages of pharmaceutical manufacturing, including drying and evaporation, filtration and filtrate recovery, distillation and purification, freeze drying (lyophilization), tablet and capsule manufacturing, as well as sterilization and decontamination. By enabling efficient and controlled processes, vacuum pumps contribute to the production of high-quality pharmaceutical products, ensuring the desired characteristics, stability, and safety.
How Do You Choose the Right Size Vacuum Pump for a Specific Application?
Choosing the right size vacuum pump for a specific application involves considering several factors to ensure optimal performance and efficiency. Here’s a detailed explanation:
1. Required Vacuum Level: The first consideration is the desired vacuum level for your application. Different applications have varying vacuum level requirements, ranging from low vacuum to high vacuum or even ultra-high vacuum. Determine the specific vacuum level needed, such as microns of mercury (mmHg) or pascals (Pa), and choose a vacuum pump capable of achieving and maintaining that level.
2. Pumping Speed: The pumping speed, also known as the displacement or flow rate, is the volume of gas a vacuum pump can remove from a system per unit of time. It is typically expressed in liters per second (L/s) or cubic feet per minute (CFM). Consider the required pumping speed for your application, which depends on factors such as the volume of the system, the gas load, and the desired evacuation time.
3. Gas Load and Composition: The type and composition of the gas or vapor being pumped play a significant role in selecting the right vacuum pump. Different pumps have varying capabilities and compatibilities with specific gases. Some pumps may be suitable for pumping only non-reactive gases, while others can handle corrosive gases or vapors. Consider the gas load and its potential impact on the pump’s performance and materials of construction.
4. Backing Pump Requirements: In some applications, a vacuum pump may require a backing pump to reach and maintain the desired vacuum level. A backing pump provides a rough vacuum, which is then further processed by the primary vacuum pump. Consider whether your application requires a backing pump and ensure compatibility and proper sizing between the primary pump and the backing pump.
5. System Leakage: Evaluate the potential leakage in your system. If your system has significant leakage, you may need a vacuum pump with a higher pumping speed to compensate for the continuous influx of gas. Additionally, consider the impact of leakage on the required vacuum level and the pump’s ability to maintain it.
6. Power Requirements and Operating Cost: Consider the power requirements of the vacuum pump and ensure that your facility can provide the necessary electrical supply. Additionally, assess the operating cost, including energy consumption and maintenance requirements, to choose a pump that aligns with your budget and operational considerations.
7. Size and Space Constraints: Take into account the physical size of the vacuum pump and whether it can fit within the available space in your facility. Consider factors such as pump dimensions, weight, and the need for any additional accessories or support equipment.
8. Manufacturer’s Recommendations and Expert Advice: Consult the manufacturer’s specifications, guidelines, and recommendations for selecting the right pump for your specific application. Additionally, seek expert advice from vacuum pump specialists or engineers who can provide insights based on their experience and knowledge.
By considering these factors and evaluating the specific requirements of your application, you can select the right size vacuum pump that meets the desired vacuum level, pumping speed, gas compatibility, and other essential criteria. Choosing the appropriate vacuum pump ensures efficient operation, optimal performance, and longevity for your application.
Due to the special geometric shapes of the 2 components, separate sealed chambers are formed respectively. The medium flows uniformly in the axial direction, the internal flow rate is low, the volume remains unchanged, and the pressure is stable, so turbulence and agitation are not generated. The output pressure of each stage pump is 0.6MPa, and the head is 60m (clean water). Because the stator is made of a variety of elastic materials, this kind of pump has the characteristics that ordinary pumps can’t handle high-viscosity fluid transportation and the transportation of medium containing hard suspended particles or medium containing fiber. The flow rate is proportional to the speed.
The single screw pump has compact structure, small volume and easy maintenance. Strong adaptability to the medium, stable flow and small pressure pulsation. The working temperature is lower than 80ºC, if high temperature medium needs to be transported, it can be customized. It is widely used in food, metallurgy, papermaking, printing and dyeing, chemical, fertilizer, pharmaceutical and other industrial sectors.
Parameter:
Head
60-120m
Speed
0-960Rpm
Power
0.75-75kw
Voltage
380V
Inlet
25-250mm
Outlet
25-250mm
Temperaturer
-20C to 150C
Flow
0.8-260m3/h
Others
As details
Structure
Parameter
Parts picture
More details,pls contact with us ! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service:
1 Year
Warranty:
1 Year
Max.Head:
>150m
Max.Capacity:
>400 L/min
Driving Type:
Centrifugal Pump
Material:
Stainless Steel
Customization:
Available
|
What Is the Impact of Altitude on Vacuum Pump Performance?
The performance of vacuum pumps can be influenced by the altitude at which they are operated. Here’s a detailed explanation:
Altitude refers to the elevation or height above sea level. As the altitude increases, the atmospheric pressure decreases. This decrease in atmospheric pressure can have several effects on the performance of vacuum pumps:
1. Reduced Suction Capacity: Vacuum pumps rely on the pressure differential between the suction side and the discharge side to create a vacuum. At higher altitudes, where the atmospheric pressure is lower, the pressure differential available for the pump to work against is reduced. This can result in a decrease in the suction capacity of the vacuum pump, meaning it may not be able to achieve the same level of vacuum as it would at lower altitudes.
2. Lower Ultimate Vacuum Level: The ultimate vacuum level, which represents the lowest pressure that a vacuum pump can achieve, is also affected by altitude. As the atmospheric pressure decreases with increasing altitude, the ultimate vacuum level that can be attained by a vacuum pump is limited. The pump may struggle to reach the same level of vacuum as it would at sea level or lower altitudes.
3. Pumping Speed: Pumping speed is a measure of how quickly a vacuum pump can remove gases from a system. At higher altitudes, the reduced atmospheric pressure can lead to a decrease in pumping speed. This means that the vacuum pump may take longer to evacuate a chamber or system to the desired vacuum level.
4. Increased Power Consumption: To compensate for the decreased pressure differential and achieve the desired vacuum level, a vacuum pump operating at higher altitudes may require higher power consumption. The pump needs to work harder to overcome the lower atmospheric pressure and maintain the necessary suction capacity. This increased power consumption can impact energy efficiency and operating costs.
5. Efficiency and Performance Variations: Different types of vacuum pumps may exhibit varying degrees of sensitivity to altitude. Oil-sealed rotary vane pumps, for example, may experience more significant performance variations compared to dry pumps or other pump technologies. The design and operating principles of the vacuum pump can influence its ability to maintain performance at higher altitudes.
It’s important to note that vacuum pump manufacturers typically provide specifications and performance curves for their pumps based on standardized conditions, often at or near sea level. When operating a vacuum pump at higher altitudes, it is advisable to consult the manufacturer’s guidelines and consider any altitude-related limitations or adjustments that may be necessary.
In summary, the altitude at which a vacuum pump operates can have an impact on its performance. The reduced atmospheric pressure at higher altitudes can result in decreased suction capacity, lower ultimate vacuum levels, reduced pumping speed, and potentially increased power consumption. Understanding these effects is crucial for selecting and operating vacuum pumps effectively in different altitude environments.
How Do Vacuum Pumps Assist in Freeze-Drying Processes?
Freeze-drying, also known as lyophilization, is a dehydration technique used in various industries, including pharmaceutical manufacturing. Vacuum pumps play a crucial role in facilitating freeze-drying processes. Here’s a detailed explanation:
During freeze-drying, vacuum pumps assist in the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. The freeze-drying process involves three main stages: freezing, primary drying (sublimation), and secondary drying (desorption).
1. Freezing: In the first stage, the pharmaceutical product is frozen to a solid state. Freezing is typically achieved by lowering the temperature of the product below its freezing point. The frozen product is then placed in a vacuum chamber.
2. Primary Drying (Sublimation): Once the product is frozen, the vacuum pump creates a low-pressure environment within the chamber. By reducing the pressure, the boiling point of water or solvents present in the frozen product is lowered, allowing them to transition directly from the solid phase to the vapor phase through a process called sublimation. Sublimation bypasses the liquid phase, preventing potential damage to the product’s structure.
The vacuum pump maintains a low-pressure environment by continuously removing the water vapor or solvent vapor generated during sublimation. The vapor is drawn out of the chamber, leaving behind the freeze-dried product. This process preserves the product’s original form, texture, and biological activity.
3. Secondary Drying (Desorption): After the majority of the water or solvents have been removed through sublimation, the freeze-dried product may still contain residual moisture or solvents. In the secondary drying stage, the vacuum pump continues to apply vacuum to the chamber, but at a higher temperature. The purpose of this stage is to remove the remaining moisture or solvents through evaporation.
The vacuum pump maintains the low-pressure environment, allowing the residual moisture or solvents to evaporate at a lower temperature than under atmospheric pressure. This prevents potential thermal degradation of the product. Secondary drying further enhances the stability and shelf life of the freeze-dried pharmaceutical product.
By creating and maintaining a low-pressure environment, vacuum pumps enable efficient and controlled sublimation and desorption during the freeze-drying process. They facilitate the removal of water or solvents while minimizing the potential damage to the product’s structure and preserving its quality. Vacuum pumps also contribute to the overall speed and efficiency of the freeze-drying process by continuously removing the vapor generated during sublimation and evaporation. The precise control provided by vacuum pumps ensures the production of stable and high-quality freeze-dried pharmaceutical products.
Can Vacuum Pumps Be Used in Laboratories?
Yes, vacuum pumps are extensively used in laboratories for a wide range of applications. Here’s a detailed explanation:
Vacuum pumps are essential tools in laboratory settings as they enable scientists and researchers to create and control vacuum or low-pressure environments. These controlled conditions are crucial for various scientific processes and experiments. Here are some key reasons why vacuum pumps are used in laboratories:
1. Evaporation and Distillation: Vacuum pumps are frequently used in laboratory evaporation and distillation processes. By creating a vacuum, they lower the boiling point of liquids, allowing for gentler and more controlled evaporation. This is particularly useful for heat-sensitive substances or when precise control over the evaporation process is required.
2. Filtration: Vacuum filtration is a common technique in laboratories for separating solids from liquids or gases. Vacuum pumps create suction, which helps draw the liquid or gas through the filter, leaving the solid particles behind. This method is widely used in processes such as sample preparation, microbiology, and analytical chemistry.
3. Freeze Drying: Vacuum pumps play a crucial role in freeze drying or lyophilization processes. Freeze drying involves removing moisture from a substance while it is in a frozen state, preserving its structure and properties. Vacuum pumps facilitate the sublimation of frozen water directly into vapor, resulting in the removal of moisture under low-pressure conditions.
4. Vacuum Ovens and Chambers: Vacuum pumps are used in conjunction with vacuum ovens and chambers to create controlled low-pressure environments for various applications. Vacuum ovens are used for drying heat-sensitive materials, removing solvents, or conducting reactions under reduced pressure. Vacuum chambers are utilized for testing components under simulated space or high-altitude conditions, degassing materials, or studying vacuum-related phenomena.
5. Analytical Instruments: Many laboratory analytical instruments rely on vacuum pumps to function properly. For example, mass spectrometers, electron microscopes, surface analysis equipment, and other analytical instruments often require vacuum conditions to maintain sample integrity and achieve accurate results.
6. Chemistry and Material Science: Vacuum pumps are employed in numerous chemical and material science experiments. They are used for degassing samples, creating controlled atmospheres, conducting reactions under reduced pressure, or studying gas-phase reactions. Vacuum pumps are also used in thin film deposition techniques like physical vapor deposition (PVD) and chemical vapor deposition (CVD).
7. Vacuum Systems for Experiments: In scientific research, vacuum systems are often designed and constructed for specific experiments or applications. These systems can include multiple vacuum pumps, valves, and chambers to create specialized vacuum environments tailored to the requirements of the experiment.
Overall, vacuum pumps are versatile tools that find extensive use in laboratories across various scientific disciplines. They enable researchers to control and manipulate vacuum or low-pressure conditions, facilitating a wide range of processes, experiments, and analyses. The choice of vacuum pump depends on factors such as required vacuum level, flow rate, chemical compatibility, and specific application needs.
1.Exhaust Path Is Short, Reduce The Deposition Of Reactants. Comparing with other types of dry vacuum pump,DENAIR screw vacuum pump has the shortest gas path in the vacuum pump and that could reduce the contamination of process gas. Screw rotors can play as a powder transmission mechanism,we runs well even there has lots of contamination inside the pump.
2.The Optimal Linear Sealing, The Pump Performance. Patented rotor profile can provide rotor excellent sealing effects thus a larger clearance is allowable in between.Pump rotor wesring and rotor jam by the process contamination can be reduced by larger allowable clearcance.
3.Simple Structure, Low Fault Rate And Easy Maintenance Screw type vacuum is composed by a pair of screw rotor and isolation plates are required in different between rotors and isolation plates can also be avoided.Overhaul CHINAMFG dry pump is much easier than other type of dry pump,so the erpair time is shorter and the cost is saver.
4.Microcomputer Operation, Remote Monitoring, Considerate Protection Microprocessor controller provides lots of pump parameters for running status monitoring.Pump can be easily operated and monitored by the operation panel.Remote control software can help the customer monitor the pump running status remotely.
DS Vacuum Pump Speed Curve
Advantages
1.Special cooling liquid cooling, to avoid the cooling water may cause corrosion to the hull.
2.Mobile operation interface, convenient operation; Display and the actual work of vacuum pump and can be selected to both languages, according to the real close to the customer.
3.Catch the power connector, safe and convenient.
4.The nitrogen gas heater, make the vacuum pump is more suitable for CVD, PECVD and other semiconductor technique process. 5.The control signals and communication signal interface, remote monitoring was carried out on the vacuum.
Application
1.The health care industry.
2.Lighting industry.
3.A variety of analytical instruments.
4.Electronics, semiconductor industry.
5.The power industry.
6.Refrigeration industry.
Technical Prameters
Type
Unit
DS180
DS250
DS360
DS540
DS720
50Hz
60Hz
50Hz
60Hz
50Hz
60Hz
50Hz
60Hz
50Hz
60Hz
Pumping speed
m3/hr
180
216
250
3, China And our factory is located in No.386,YangzhuangBang Street,Pingxing Rd.,Xindai Town,HangZhou,ZHangZhoug Province, China
Q3: Warranty terms of your machine? A3: Two years warranty for the machine and technical support according to your needs.
Q4: Will you provide some spare parts of the machines? A4: Yes, of course.
Q5: How long will you take to arrange production? A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days
Q6: Can you accept OEM orders? A6: Yes, with professional design team, OEM orders are highly welcome.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
You can apply for a refund up to 30 days after receipt of the products.
Can Vacuum Pumps Be Used in the Automotive Industry?
Yes, vacuum pumps are widely used in the automotive industry for various applications. Here’s a detailed explanation:
The automotive industry relies on vacuum pumps for several critical functions and systems within vehicles. Vacuum pumps play a crucial role in enhancing performance, improving fuel efficiency, and enabling the operation of various automotive systems. Here are some key applications of vacuum pumps in the automotive industry:
1. Brake Systems: Vacuum pumps are commonly used in vacuum-assisted brake systems, also known as power brakes. These systems utilize vacuum pressure to amplify the force applied by the driver to the brake pedal, making braking more efficient and responsive. Vacuum pumps help generate the required vacuum for power brake assistance, ensuring reliable and consistent braking performance.
2. Emission Control Systems: Vacuum pumps are integral components of emission control systems in vehicles. They assist in operating components such as the Exhaust Gas Recirculation (EGR) valve and the Evaporative Emission Control (EVAP) system. Vacuum pumps help create the necessary vacuum conditions for proper functioning of these systems, reducing harmful emissions and improving overall environmental performance.
3. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) systems in vehicles often utilize vacuum pumps for various functions. Vacuum pumps help control the vacuum-operated actuators that regulate the direction, temperature, and airflow of the HVAC system. They ensure efficient operation and precise control of the vehicle’s interior climate control system.
4. Turbocharger and Supercharger Systems: In performance-oriented vehicles, turbocharger and supercharger systems are used to increase engine power and efficiency. Vacuum pumps play a role in these systems by providing vacuum pressure for actuating wastegates, blow-off valves, and other control mechanisms. These components help regulate the boost pressure and ensure optimal performance of the forced induction system.
5. Fuel Delivery Systems: Vacuum pumps are employed in certain types of fuel delivery systems, such as mechanical fuel pumps. These pumps utilize vacuum pressure to draw fuel from the fuel tank and deliver it to the engine. While mechanical fuel pumps are less commonly used in modern vehicles, vacuum pumps are still found in some specialized applications.
6. Engine Management Systems: Vacuum pumps are utilized in engine management systems for various functions. They assist in operating components such as vacuum-operated actuators, vacuum reservoirs, and vacuum sensors. These components play a role in engine performance, emissions control, and overall system functionality.
7. Fluid Control Systems: Vacuum pumps are used in fluid control systems within vehicles, such as power steering systems. Vacuum-assisted power steering systems utilize vacuum pressure to assist the driver in steering, reducing the effort required. Vacuum pumps provide the necessary vacuum for power steering assistance, enhancing maneuverability and driver comfort.
8. Diagnostic and Testing Equipment: Vacuum pumps are also utilized in automotive diagnostic and testing equipment. These pumps create vacuum conditions necessary for testing and diagnosing various vehicle systems, such as intake manifold leaks, brake system integrity, and vacuum-operated components.
It’s important to note that different types of vacuum pumps may be used depending on the specific automotive application. Common vacuum pump technologies in the automotive industry include diaphragm pumps, rotary vane pumps, and electric vacuum pumps.
In summary, vacuum pumps have numerous applications in the automotive industry, ranging from brake systems and emission control to HVAC systems and engine management. They contribute to improved safety, fuel efficiency, environmental performance, and overall vehicle functionality.
Can Vacuum Pumps Be Used for Chemical Distillation?
Yes, vacuum pumps are commonly used in chemical distillation processes. Here’s a detailed explanation:
Chemical distillation is a technique used to separate or purify components of a mixture based on their different boiling points. The process involves heating the mixture to evaporate the desired component and then condensing the vapor to collect the purified substance. Vacuum pumps play a crucial role in chemical distillation by creating a reduced pressure environment, which lowers the boiling points of the components and enables distillation at lower temperatures.
Here are some key aspects of using vacuum pumps in chemical distillation:
1. Reduced Pressure: By creating a vacuum or low-pressure environment in the distillation apparatus, vacuum pumps lower the pressure inside the system. This reduction in pressure lowers the boiling points of the components, allowing distillation to occur at temperatures lower than their normal boiling points. This is particularly useful for heat-sensitive or high-boiling-point compounds that would decompose or become thermally degraded at higher temperatures.
2. Increased Boiling Point Separation: Vacuum distillation increases the separation between the boiling points of the components, making it easier to achieve a higher degree of purification. In regular atmospheric distillation, the boiling points of some components may overlap, leading to less effective separation. By operating under vacuum, the boiling points of the components are further apart, improving the selectivity and efficiency of the distillation process.
3. Energy Efficiency: Vacuum distillation can be more energy-efficient compared to distillation under atmospheric conditions. The reduced pressure lowers the required temperature for distillation, resulting in reduced energy consumption and lower operating costs. This is particularly advantageous when dealing with large-scale distillation processes or when distilling heat-sensitive compounds that require careful temperature control.
4. Types of Vacuum Pumps: Different types of vacuum pumps can be used in chemical distillation depending on the specific requirements of the process. Some commonly used vacuum pump types include:
– Rotary Vane Pumps: Rotary vane pumps are widely used in chemical distillation due to their ability to achieve moderate vacuum levels and handle various gases. They work by using rotating vanes to create chambers that expand and contract, enabling the pumping of gas or vapor.
– Diaphragm Pumps: Diaphragm pumps are suitable for smaller-scale distillation processes. They use a flexible diaphragm that moves up and down to create a vacuum and compress the gas or vapor. Diaphragm pumps are often oil-free, making them suitable for applications where avoiding oil contamination is essential.
– Liquid Ring Pumps: Liquid ring pumps can handle more demanding distillation processes and corrosive gases. They rely on a rotating liquid ring to create a seal and compress the gas or vapor. Liquid ring pumps are commonly used in chemical and petrochemical industries.
– Dry Screw Pumps: Dry screw pumps are suitable for high-vacuum distillation processes. They use intermeshing screws to compress and transport gas or vapor. Dry screw pumps are known for their high pumping speeds, low noise levels, and oil-free operation.
Overall, vacuum pumps are integral to chemical distillation processes as they create the necessary reduced pressure environment that enables distillation at lower temperatures. By using vacuum pumps, it is possible to achieve better separation, improve energy efficiency, and handle heat-sensitive compounds effectively. The choice of vacuum pump depends on factors such as the required vacuum level, the scale of the distillation process, and the nature of the compounds being distilled.
How Do You Choose the Right Size Vacuum Pump for a Specific Application?
Choosing the right size vacuum pump for a specific application involves considering several factors to ensure optimal performance and efficiency. Here’s a detailed explanation:
1. Required Vacuum Level: The first consideration is the desired vacuum level for your application. Different applications have varying vacuum level requirements, ranging from low vacuum to high vacuum or even ultra-high vacuum. Determine the specific vacuum level needed, such as microns of mercury (mmHg) or pascals (Pa), and choose a vacuum pump capable of achieving and maintaining that level.
2. Pumping Speed: The pumping speed, also known as the displacement or flow rate, is the volume of gas a vacuum pump can remove from a system per unit of time. It is typically expressed in liters per second (L/s) or cubic feet per minute (CFM). Consider the required pumping speed for your application, which depends on factors such as the volume of the system, the gas load, and the desired evacuation time.
3. Gas Load and Composition: The type and composition of the gas or vapor being pumped play a significant role in selecting the right vacuum pump. Different pumps have varying capabilities and compatibilities with specific gases. Some pumps may be suitable for pumping only non-reactive gases, while others can handle corrosive gases or vapors. Consider the gas load and its potential impact on the pump’s performance and materials of construction.
4. Backing Pump Requirements: In some applications, a vacuum pump may require a backing pump to reach and maintain the desired vacuum level. A backing pump provides a rough vacuum, which is then further processed by the primary vacuum pump. Consider whether your application requires a backing pump and ensure compatibility and proper sizing between the primary pump and the backing pump.
5. System Leakage: Evaluate the potential leakage in your system. If your system has significant leakage, you may need a vacuum pump with a higher pumping speed to compensate for the continuous influx of gas. Additionally, consider the impact of leakage on the required vacuum level and the pump’s ability to maintain it.
6. Power Requirements and Operating Cost: Consider the power requirements of the vacuum pump and ensure that your facility can provide the necessary electrical supply. Additionally, assess the operating cost, including energy consumption and maintenance requirements, to choose a pump that aligns with your budget and operational considerations.
7. Size and Space Constraints: Take into account the physical size of the vacuum pump and whether it can fit within the available space in your facility. Consider factors such as pump dimensions, weight, and the need for any additional accessories or support equipment.
8. Manufacturer’s Recommendations and Expert Advice: Consult the manufacturer’s specifications, guidelines, and recommendations for selecting the right pump for your specific application. Additionally, seek expert advice from vacuum pump specialists or engineers who can provide insights based on their experience and knowledge.
By considering these factors and evaluating the specific requirements of your application, you can select the right size vacuum pump that meets the desired vacuum level, pumping speed, gas compatibility, and other essential criteria. Choosing the appropriate vacuum pump ensures efficient operation, optimal performance, and longevity for your application.
High Quality Machine Oil Less Vacuum Rotary Screw Pump for Industry
Product introduction
Single screw pumps can be used for conveying single or multiple media fluids, including neutral or corrosive, clean or abrasive, gas-containing or bubble-prone, high-viscosity or low-viscosity, as well as liquids containing fibers or CZPT particles, which are widely used in various industrial sectors. Application areas 1Dirt treatment: sewage, dirty oil, sludge containing solids and all kinds of chemicals. 2Chemical industry: acid, alkali, salt, a variety of viscous pasty emulsion chemical slurry, molding ointment, dyes, pigments, inks, paints. 3Energy industry: a variety of fuel oil (oil, crude oil, diesel fuel) oil and coal, water, coal slurry, coal sludge and nuclear waste. 4Paper industry: a variety of cellulose and pulp, paint, black liquid treatment, etc. 5Ceramic industry: china clay, refractory clay, glaze, bentonite, silica. 6exploration and mining: all kinds of drilling mud, tunneling, oil, water, concrete multi-phase mixed transport. 7Pharmaceuticals, food, cosmetic industry, all kinds of syrup, jam, starch paste, paste, hops, mashed potatoes, alcohol, chocolate and so on. Performance Parameter Table
Model
Flow rate(m’/h)
Lift (m)
Presuure (MPa)
Rotary rate(r /min)
Motor power (kW)
Inlet (mm)
Outlet (mm)
G25-1
2
60
0.6
960
1.5
Dg32
Dg25
G25-2
2
120
1.2
2.2
Dg32
Dg25
G30-1
5
60
0.6
2.2
Dg50
Dg40
G30-2
5
120
12
3.0
Dg50
Dg40
G35-1
8
60
0.6
3.0
Dg65
Dg50
G35-2
8
120
12
4.0
Dg65
Dg50
040-1
12
60
06
4.0
Dg80
Dg65
G40-2
12
120
12
55
Dg80
Dg65
G50-1
20
60
0.6
55
Dg100
Dg80
G50-2
20
120
12
75
Dg100
Dg80
G60-1
30
60
0.6
11
Dg125
Dq100
G60-2
30
120
12
15
Dg125
Dg100
G70-1
45
60
0.6
15
Dg150
Dg125
Working principle Screw pump is a propulsive volumetric pump, the main components are the rotor and stator, the rotor is a large lead and a large tooth height and a small spiral inner diameter of the screw (rotor) stator is matched with the double screw thread and the screw sleeve, so that between the rotor and the stator formed the storage medium space, when the rotor is running in the stator, the medium along the axial from the suction end of the discharging movement. Work characteristics -The spiral seal in contact with the stator and rotor completely separates the income chamber from the discharge chamber, so that the pump has the isolation effect of the valve. -Multi-phase mixed transport of liquid, gas and CZPT can be realized. -The volume does not change when the fluid flows in the pump, there is no turbulent stirring and pulsation. -The volume cavity formed by the elastic stator can effectively reduce the abrasion of the medium containing CZPT particles. -Input medium viscosity up to 5000MPa-S CZPT content up to 50%. -The flow rate is proportional to the rotational speed, and the automatic adjustment of the volume can be realized with the help of governor. -Pumps can be positive and negative conveying.
Advantages
Compared with the centrifugal pump, screw pump does not need to install valves. Its flow is stable and linear. Compared with the plunger pump, screw pump has strong self suction capacity and high suction height. Compared with diaphragm pump, screw pump can transport various mixed impurities containing gas, CZPT particles or fiber media, and can also transport various corrosive substances. Compared with gear pump, screw pump can transport substances with high viscosity. Unlike plunger pump, diaphragm pump and gear pump, screw pump can be used for reagent filling and metering.
Related product
Company profile
Recommended product
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service:
Online Service
Warranty:
1 Year
Screw Number:
Single Screw Pump
Screw Suction Method:
Single Suction
Pump Shaft Position:
Horizontal
Performance:
No Leak
Customization:
Available
|
Disadvantages of using a vacuum pump
A vacuum pump is a device that pulls gas molecules out of a volume and leaves a partial vacuum. Its main function is to create a relative vacuum within a given volume. There are several types of vacuum pumps. Some of them are better suited for specific purposes than others. However, there are some disadvantages to using a vacuum pump.
Application of vacuum pump
Vacuum pumps are invaluable tools in many industrial and scientific processes. They are often used to move gas and other harmful substances and to clear clogged drains. They are also used to support mechanical equipment. For example, they can be mounted on the engine of a motor vehicle or the power hydraulic component of an aircraft. No matter how they are used, they should fit the application. The principle of a vacuum pump is to draw gas from a sealed chamber to create a partial vacuum. Over the years, vacuum pump technology has evolved from its original beginnings to its current form. Today, there are many types of vacuum pumps, including rotary vane pumps, momentum transfer pumps, and regeneration pumps. The semiconductor industry is a major user of vacuum pumps. Among other applications, these pumps are commonly used for mounting circuit boards, securing components, blowing and jetting, and pumping. The use of renewable resources has paved the way for widespread semiconductor production, where vacuum pumps are crucial. This manufacturing shift is expected to boost vacuum pump sales across Europe. The most common types of vacuum pumps are positive displacement and rotary vane pumps. Positive displacement pumps are most effective for rough vacuum applications and are usually paired with momentum transfer pumps. These pumps are used in pharmaceutical, food and medical processes. They are also used in diesel engines, hydraulic brakes and sewage systems. Positive displacement pumps are used to create low vacuum conditions and create a partial vacuum. These pumps create lower air pressure by enlarging the chamber and allowing gas to flow into the chamber. The air in the cavity is then vented to the atmosphere. Alternatively, momentum transfer pumps, also known as molecular pumps, use high-speed rotating blades to create dense fluids.
Their drawbacks
Vacuum pumps are useful in industrial applications. However, they are not perfect and have some drawbacks. One of them is that their output is limited by the vacuum hose. Vacuum hoses are the bottleneck for vacuum pump performance and evacuation rates. The hose must be kept free of water and organic matter to ensure the highest possible vacuum. Dry vacuum pumps do not have these problems. They may be more cost-effective but will increase maintenance costs. Water consumption is another disadvantage. When pond water is used, the pump puts additional pressure on the treatment facility. Additionally, contaminants from the gas can become trapped in the water, shortening the life of the pump. Another disadvantage of vacuum pumps is their limited operating time at low vacuum. Therefore, they are only suitable for extremely high vacuum levels. Diaphragm pumps are another option for industrial applications. They have a sealed fluid chamber that allows a moderate vacuum. They also feature short strokes and a low compression ratio, making them quieter than their reciprocating counterparts. Vacuum pumps are used in many industrial and scientific processes. They can be used to transport hazardous materials or clear clogged drains. They are also used in rear doors and dump tanks. Certain types of vacuum pumps can cause fluid blockages, which can be harmful. The vacuum pump should also be well suited to the fluid in it to avoid contamination. Another disadvantage is the lack of proper vacuum system testing equipment. Mechanics often underestimate the importance of a properly functioning vacuum system. Most stores lack the equipment needed for proper troubleshooting. Typically, mechanics rely on the cockpit vacuum gauge to determine if the pump is working properly. Some vacuum pumps are capable of providing constant vacuum. These pumps are also capable of eliminating odors and spills. However, these advantages are outweighed by some disadvantages of vacuum pumps.
Dry screw vacuum pump, is the use of a pair of screw, made in the pump shell synchronous high-speed reverse rotation of the effects of the suction and exhaust and suction device, 2 screw fine dynamic balancing correction, and is supported by bearings, is installed in the pump shell, between screw and screw has a certain gap, so the pump work, no friction between each other, smooth running, low noise, Working chamber without lubricating oil, therefore, dry screw pump can remove a lot of steam and a small amount of dust gas occasions, higher limit vacuum, lower power consumption, energy saving, maintenance-free and other advantages.Dry Oil-Free Air Cooling Screw Vacuum Pump ,This is an advanced and widely used vacuum pump at present, It is 1 of the best-selling products of our company. It adopts explosion-proof motor with high configuration, It has the characteristics of low noise, no oil and pollution, clean and high vacuum, simple and convenient use, operation and maintenance, Widely used in many industries, For example, oil and gas recovery, vacuum coating, biomedicine, food processing, single crystal furnace, vacuum forming, vacuum melting, electronic photovoltaic, semiconductor synthesis and many other industries are used. The dry oil-free screw vacuum pump produced by our company is divided into air cooling and water cooling according to the extraction rate, and there are many models for you to choose.
Our Advantages
There is no medium in the working chamber, which can obtain a clean vacuum. . No clearance between rotating parts, high speed operation, small overall volume.
There is no compression in the gas, suitable for extraction of coagulable gas.
Can remove a lot of steam and a small amount of dust gas occasions. . High vacuum, the ultimate vacuum up to 1 Pa.
Screw material is high strength special material, material density, wear resistance, stable performance.
No friction rotating parts, low noise. . Simple structure, convenient maintenance. Wider range of use: corrosive environment can be used.
No oil consumption, no water.
Pump gas directly discharged from the pump body, no pollution of water, no environmental pressure, more convenient gas recovery.
It can be composed of oil-free unit with Roots pump and molecular pump.
Typical Use
——Oil and gas recovery. ——Biological medicine ——Food Processing —— Single crystal furnace ——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis
Product Parameters
Air cooling Dry screw vacuum pump
Type (Air cooled series)
Basic parameters
Pumping speed (m3/h)
Presure limit(Pa)
Power (kW)
revolution (rpm)
Inlet caliber (mm)
outlet caliber (mm)
Pump head weight (kg)
noise dB(A)
Overall dimension (length*width*height) (mm)
LG-10
10
≤5
0.75
2730
KF16
KF16
30
≤ 72
655x260x285
LG-20
20
≤5
1.1
2840
KF25
KF25
55
≤72
720x305x370
LG-50
50
≤10
2.2
2850
KF40
KF40
90
≤75
920x350x420
LG-70
70
≤30
3
2850
KF40
KF40
110
≤75
910x390x460
LG-90
90
≤30
4
2870
KF50
KF50
125
≤80
1000x410x495
Water cooling Dry screw vacuum pump
Type
Basic parameters
Pumping speed m3/h
Presure limit(Pa)
Power (kW)
revolution (rpm)
Inlet caliber mm
outlet caliber mm
Cooling water volume L/min
noise dB(A)
Overall dimension (length*width*height) mm
LGV-180
180
5
4
2900
40
40
2
< 78
1157x375x734
LGV-250
250
5
5.5
2900
50
40
5.5
<78
1462x417x820
LGV-360
360
5
7.5
2900
50
40
4
W78
1462x455x820
LGV-540
540
5
11
2900
65
50
8
W80
1578x543x860
LGV-720
720
5
15
2900
80
65
10
<80
1623x562x916
LGV-1100
1100
5
22
2900
100
80
14
w 80
1866x598x1050
LG V-1800
1800
5
37
2900
150
100
20
w 80
2092×951 x 1150
Characteristic Curve
Air cooling Dry screw vacuum pump
Water cooling Dry screw vacuum pump
Detailed Photos
Vacuum pumps are used in oiling machines
General Manager Speech
Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.
Company Profile
ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.
New plant plHangZhou
The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.
High precision machining equipment
The company cooperates with many scientific research institutions and universities, such as ZheJiang University, China University of petroleum, ZheJiang Institute of mechanical design, etc.with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents.Our technology is leading, the product quality is stable, the product has a good reputation in China’s domestic market, is sold all over the country, and is exported to Europe, America, Africa, the Middle East and Southeast Asia,We adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.
Product quality wins consumer cooperation
In shipment
ISO 9001High tech enterprise certificate
Welcome to send your needs, we will provide you with the best service,
provide the greatest help!!!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service:
Lifetime Paid Service
Warranty:
One Year
Oil or Not:
Oil Free
Structure:
Screw
Exhauster Method:
Entrapment Vacuum Pump
Vacuum Degree:
High Vacuum
Customization:
Available
|
Can Vacuum Pumps Be Used in the Automotive Industry?
Yes, vacuum pumps are widely used in the automotive industry for various applications. Here’s a detailed explanation:
The automotive industry relies on vacuum pumps for several critical functions and systems within vehicles. Vacuum pumps play a crucial role in enhancing performance, improving fuel efficiency, and enabling the operation of various automotive systems. Here are some key applications of vacuum pumps in the automotive industry:
1. Brake Systems: Vacuum pumps are commonly used in vacuum-assisted brake systems, also known as power brakes. These systems utilize vacuum pressure to amplify the force applied by the driver to the brake pedal, making braking more efficient and responsive. Vacuum pumps help generate the required vacuum for power brake assistance, ensuring reliable and consistent braking performance.
2. Emission Control Systems: Vacuum pumps are integral components of emission control systems in vehicles. They assist in operating components such as the Exhaust Gas Recirculation (EGR) valve and the Evaporative Emission Control (EVAP) system. Vacuum pumps help create the necessary vacuum conditions for proper functioning of these systems, reducing harmful emissions and improving overall environmental performance.
3. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) systems in vehicles often utilize vacuum pumps for various functions. Vacuum pumps help control the vacuum-operated actuators that regulate the direction, temperature, and airflow of the HVAC system. They ensure efficient operation and precise control of the vehicle’s interior climate control system.
4. Turbocharger and Supercharger Systems: In performance-oriented vehicles, turbocharger and supercharger systems are used to increase engine power and efficiency. Vacuum pumps play a role in these systems by providing vacuum pressure for actuating wastegates, blow-off valves, and other control mechanisms. These components help regulate the boost pressure and ensure optimal performance of the forced induction system.
5. Fuel Delivery Systems: Vacuum pumps are employed in certain types of fuel delivery systems, such as mechanical fuel pumps. These pumps utilize vacuum pressure to draw fuel from the fuel tank and deliver it to the engine. While mechanical fuel pumps are less commonly used in modern vehicles, vacuum pumps are still found in some specialized applications.
6. Engine Management Systems: Vacuum pumps are utilized in engine management systems for various functions. They assist in operating components such as vacuum-operated actuators, vacuum reservoirs, and vacuum sensors. These components play a role in engine performance, emissions control, and overall system functionality.
7. Fluid Control Systems: Vacuum pumps are used in fluid control systems within vehicles, such as power steering systems. Vacuum-assisted power steering systems utilize vacuum pressure to assist the driver in steering, reducing the effort required. Vacuum pumps provide the necessary vacuum for power steering assistance, enhancing maneuverability and driver comfort.
8. Diagnostic and Testing Equipment: Vacuum pumps are also utilized in automotive diagnostic and testing equipment. These pumps create vacuum conditions necessary for testing and diagnosing various vehicle systems, such as intake manifold leaks, brake system integrity, and vacuum-operated components.
It’s important to note that different types of vacuum pumps may be used depending on the specific automotive application. Common vacuum pump technologies in the automotive industry include diaphragm pumps, rotary vane pumps, and electric vacuum pumps.
In summary, vacuum pumps have numerous applications in the automotive industry, ranging from brake systems and emission control to HVAC systems and engine management. They contribute to improved safety, fuel efficiency, environmental performance, and overall vehicle functionality.
How Do Vacuum Pumps Contribute to Energy Savings?
Vacuum pumps play a significant role in energy savings in various industries and applications. Here’s a detailed explanation:
Vacuum pumps contribute to energy savings through several mechanisms and efficiencies. Some of the key ways in which vacuum pumps help conserve energy are:
1. Improved Process Efficiency: Vacuum pumps are often used to remove gases and create low-pressure or vacuum conditions in industrial processes. By reducing the pressure, vacuum pumps enable the removal of unwanted gases or vapors, improving the efficiency of the process. For example, in distillation or evaporation processes, vacuum pumps help lower the boiling points of liquids, allowing them to evaporate or distill at lower temperatures. This results in energy savings as less heat is required to achieve the desired separation or concentration.
2. Reduced Energy Consumption: Vacuum pumps are designed to operate efficiently and consume less energy compared to other types of equipment that perform similar functions. Modern vacuum pump designs incorporate advanced technologies, such as variable speed drives, energy-efficient motors, and optimized control systems. These features allow vacuum pumps to adjust their operation based on demand, reducing energy consumption during periods of lower process requirements. By consuming less energy, vacuum pumps contribute to overall energy savings in industrial operations.
3. Leak Detection and Reduction: Vacuum pumps are often used in leak detection processes to identify and locate leaks in systems or equipment. By creating a vacuum or low-pressure environment, vacuum pumps can assess the integrity of a system and identify any sources of leakage. Detecting and repairing leaks promptly helps prevent energy wastage associated with the loss of pressurized fluids or gases. By addressing leaks, vacuum pumps assist in reducing energy losses and improving the overall energy efficiency of the system.
4. Energy Recovery Systems: In some applications, vacuum pumps can be integrated into energy recovery systems. For instance, in certain manufacturing processes, the exhaust gases from vacuum pumps may contain heat or have the potential for energy recovery. By utilizing heat exchangers or other heat recovery systems, the thermal energy from the exhaust gases can be captured and reused to preheat incoming fluids or provide heat to other parts of the process. This energy recovery approach further enhances the overall energy efficiency by utilizing waste heat that would otherwise be lost.
5. System Optimization and Control: Vacuum pumps are often integrated into centralized vacuum systems that serve multiple processes or equipment. These systems allow for better control, monitoring, and optimization of the vacuum generation and distribution. By centralizing the vacuum production and employing intelligent control strategies, energy consumption can be optimized based on the specific process requirements. This ensures that vacuum pumps operate at the most efficient levels, resulting in energy savings.
6. Maintenance and Service: Proper maintenance and regular servicing of vacuum pumps are essential for their optimal performance and energy efficiency. Routine maintenance includes tasks such as cleaning, lubrication, and inspection of pump components. Well-maintained pumps operate more efficiently, reducing energy consumption. Additionally, prompt repair of any faulty parts or addressing performance issues helps maintain the pump’s efficiency and prevents energy waste.
In summary, vacuum pumps contribute to energy savings through improved process efficiency, reduced energy consumption, leak detection and reduction, integration with energy recovery systems, system optimization and control, as well as proper maintenance and service. By utilizing vacuum pumps efficiently and effectively, industries can minimize energy waste, optimize energy usage, and achieve significant energy savings in various applications and processes.
Can Vacuum Pumps Be Used in Food Processing?
Yes, vacuum pumps are widely used in food processing for various applications. Here’s a detailed explanation:
Vacuum pumps play a crucial role in the food processing industry by enabling the creation and maintenance of vacuum or low-pressure environments. They offer several benefits in terms of food preservation, packaging, and processing. Here are some common applications of vacuum pumps in food processing:
1. Vacuum Packaging: Vacuum pumps are extensively used in vacuum packaging processes. Vacuum packaging involves removing air from the packaging container to create a vacuum-sealed environment. This process helps extend the shelf life of food products by inhibiting the growth of spoilage-causing microorganisms and reducing oxidation. Vacuum pumps are used to evacuate the air from the packaging, ensuring a tight seal and maintaining the quality and freshness of the food.
2. Freeze Drying: Vacuum pumps are essential in freeze drying or lyophilization processes used in food processing. Freeze drying involves removing moisture from food products while they are frozen, preserving their texture, flavor, and nutritional content. Vacuum pumps create a low-pressure environment that allows frozen water to directly sublimate from solid to vapor, resulting in the removal of moisture from the food without causing damage or loss of quality.
3. Vacuum Cooling: Vacuum pumps are utilized in vacuum cooling processes for rapid and efficient cooling of food products. Vacuum cooling involves placing the food in a vacuum chamber and reducing the pressure. This lowers the boiling point of water, facilitating the rapid evaporation of moisture and heat from the food, thereby cooling it quickly. Vacuum cooling helps maintain the freshness, texture, and quality of delicate food items such as fruits, vegetables, and bakery products.
4. Vacuum Concentration: Vacuum pumps are employed in vacuum concentration processes in the food industry. Vacuum concentration involves removing excess moisture from liquid food products to increase their solids content. By creating a vacuum, the boiling point of the liquid is reduced, allowing for gentle evaporation of water while preserving the desired flavors, nutrients, and viscosity of the product. Vacuum concentration is commonly used in the production of juices, sauces, and concentrates.
5. Vacuum Mixing and Deaeration: Vacuum pumps are used in mixing and deaeration processes in food processing. In the production of certain food products such as chocolates, confectioneries, and sauces, vacuum mixing is employed to remove air bubbles, achieve homogeneity, and improve product texture. Vacuum pumps aid in the removal of entrapped air and gases, resulting in smooth and uniform food products.
6. Vacuum Filtration: Vacuum pumps are utilized in food processing for vacuum filtration applications. Vacuum filtration involves separating solids from liquids or gases using a filter medium. Vacuum pumps create suction that draws the liquid or gas through the filter, leaving behind the solid particles. Vacuum filtration is commonly used in processes such as clarifying liquids, removing impurities, and separating solids from liquids in the production of beverages, oils, and dairy products.
7. Marinating and Brining: Vacuum pumps are employed in marinating and brining processes in the food industry. By applying a vacuum to the marinating or brining container, the pressure is reduced, allowing the marinade or brine to penetrate the food more efficiently. Vacuum marinating and brining help enhance flavor absorption, reduce marinating time, and improve the overall taste and texture of the food.
8. Controlled Atmosphere Packaging: Vacuum pumps are used in controlled atmosphere packaging (CAP) systems in the food industry. CAP involves modifying the gas composition within food packaging to extend the shelf life and maintain the quality of perishable products. Vacuum pumps aid in the removal of oxygen or other unwanted gases from the package, allowing the introduction of a desired gas mixture that preserves the food’s freshness and inhibits microbial growth.
These are just a few examples of how vacuum pumps are used in food processing. The ability to create and control vacuum or low-pressure environments is a valuable asset in preserving food quality, enhancing shelf life, and facilitating various processing techniques in the food industry.
CHINAMFG dry compound screw vacuum pump is the innovation and development of AfaPa’s products, using the fifth generation of compound variable pitch screw technology (30% energy saving, low exhaust temperature), with high efficiency, energy saving, environmental protection, lightweight, easy operation, reliable performance characteristics. It will be main developing trend of the vacuum pump in future.
Working Principle:
Dry compound screw vacuum pump are consist of 2 paralleled screw rotors and pump body form multiple sealed space, rotor and rotor, rotor and pump body all keep minuscule clearance(no touch, no friction), with the reverse gears driving, gas keep continuously transfer from inlet hole to outlet hole. Due to 2 rotors and pump body have no friction each other, need not lubrication oil, can keep clean gas. Gas keep continuously transfer, short passageway, high efficiency, outlet hole position lower than screw rotors, strong drainage ability, easy to clean, no intermediate bulkhead(claw vacuum pump and rotors vacuum pump have intermediate bulkhead), better exhaust and drainage, easy to maintain.
Our Advantages
1. Air cooled design. 2. Working chamber 100% no oil. 3. Strong resistance to water vapor. 4. Newest variable pitch screw rotors. 5. No contact double screw rotors. 6. Self-design multistage flat seal. 7. Max vacuum reach at 1Pa.
Q1: If I want to inquiry, what can I need to offer? A1: Please tell us your Working Vacuum Degree(Pa,mbar or torr), Flowrate(L/S or M3/H) and Usage.
Q2: Do you have MOQ? A2: 1Pcs is ok,if you have more quantity, the price will be cut down.
Q3: How long to delivery? A3: We need about 4-5 weeks to produce,then extra need about 5-7 days to arrange domestic delivery and port clearence.
Q4: What is your payment term? A4: 50% for prepayment, then the balance should paid before delivery, by TT.
Q5: How long for the warranty? A5: 1 year for whole machine, the effective date of warranty should be counted from 1 month the goods arrived in client’s site. If the pump go wrong, the client can choose back the pump to factory repair,or we offer remote technical support.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
You can apply for a refund up to 30 days after receipt of the products.
Can Vacuum Pumps Be Used in the Aerospace Sector?
Vacuum pumps indeed have various applications in the aerospace sector. Here’s a detailed explanation:
Vacuum pumps play a crucial role in several areas of the aerospace industry, supporting various processes and systems. Some of the key applications of vacuum pumps in the aerospace sector include:
1. Space Simulation Chambers: Vacuum pumps are used in space simulation chambers to replicate the low-pressure conditions experienced in outer space. These chambers are utilized for testing and validating the performance and functionality of aerospace components and systems under simulated space conditions. Vacuum pumps create and maintain the necessary vacuum environment within these chambers, allowing engineers and scientists to evaluate the behavior and response of aerospace equipment in space-like conditions.
2. Propellant Management: In space propulsion systems, vacuum pumps are employed for propellant management. They help in the transfer, circulation, and pressurization of propellants, such as liquid rocket fuels or cryogenic fluids, in both launch vehicles and spacecraft. Vacuum pumps assist in creating the required pressure differentials for propellant flow and control, ensuring efficient and reliable operation of propulsion systems.
3. Environmental Control Systems: Vacuum pumps are utilized in the environmental control systems of aircraft and spacecraft. These systems are responsible for maintaining the desired atmospheric conditions, including temperature, humidity, and cabin pressure, to ensure the comfort, safety, and well-being of crew members and passengers. Vacuum pumps are used to regulate and control the cabin pressure, facilitating the circulation of fresh air and maintaining the desired air quality within the aircraft or spacecraft.
4. Satellite Technology: Vacuum pumps find numerous applications in satellite technology. They are used in the fabrication and testing of satellite components, such as sensors, detectors, and electronic devices. Vacuum pumps help create the necessary vacuum conditions for thin film deposition, surface treatment, and testing processes, ensuring the performance and reliability of satellite equipment. Additionally, vacuum pumps are employed in satellite propulsion systems to manage propellants and provide thrust for orbital maneuvers.
5. Avionics and Instrumentation: Vacuum pumps are involved in the production and testing of avionics and instrumentation systems used in aerospace applications. They facilitate processes such as thin film deposition, vacuum encapsulation, and vacuum drying, ensuring the integrity and functionality of electronic components and circuitry. Vacuum pumps are also utilized in vacuum leak testing, where they help create a vacuum environment to detect and locate any leaks in aerospace systems and components.
6. High Altitude Testing: Vacuum pumps are used in high altitude testing facilities to simulate the low-pressure conditions encountered at high altitudes. These testing facilities are employed for evaluating the performance and functionality of aerospace equipment, such as engines, materials, and structures, under simulated high altitude conditions. Vacuum pumps create and control the required low-pressure environment, allowing engineers and researchers to assess the behavior and response of aerospace systems in high altitude scenarios.
7. Rocket Engine Testing: Vacuum pumps are crucial in rocket engine testing facilities. They are utilized to evacuate and maintain the vacuum conditions in engine test chambers or nozzles during rocket engine testing. By creating a vacuum environment, these pumps simulate the conditions experienced by rocket engines in the vacuum of space, enabling accurate testing and evaluation of engine performance, thrust levels, and efficiency.
It’s important to note that aerospace applications often require specialized vacuum pumps capable of meeting stringent requirements, such as high reliability, low outgassing, compatibility with propellants or cryogenic fluids, and resistance to extreme temperatures and pressures.
In summary, vacuum pumps are extensively used in the aerospace sector for a wide range of applications, including space simulation chambers, propellant management, environmental control systems, satellite technology, avionics and instrumentation, high altitude testing, and rocket engine testing. They contribute to the development, testing, and operation of aerospace equipment, ensuring optimal performance, reliability, and safety.
What Is the Role of Vacuum Pumps in Pharmaceutical Manufacturing?
Vacuum pumps play a crucial role in various aspects of pharmaceutical manufacturing. Here’s a detailed explanation:
Vacuum pumps are extensively used in pharmaceutical manufacturing processes to support a range of critical operations. Some of the key roles of vacuum pumps in pharmaceutical manufacturing include:
1. Drying and Evaporation: Vacuum pumps are employed in drying and evaporation processes within the pharmaceutical industry. They facilitate the removal of moisture or solvents from pharmaceutical products or intermediates. Vacuum drying chambers or evaporators utilize vacuum pumps to create low-pressure conditions, which lower the boiling points of liquids, allowing them to evaporate at lower temperatures. By applying vacuum, moisture or solvents can be efficiently removed from substances such as active pharmaceutical ingredients (APIs), granules, powders, or coatings, ensuring the desired product quality and stability.
2. Filtration and Filtrate Recovery: Vacuum pumps are used in filtration processes for the separation of solid-liquid mixtures. Vacuum filtration systems typically employ a filter medium, such as filter paper or membranes, to retain solids while allowing the liquid portion to pass through. By applying vacuum to the filtration apparatus, the liquid is drawn through the filter medium, leaving behind the solids. Vacuum pumps facilitate efficient filtration, speeding up the process and improving product quality. Additionally, vacuum pumps can aid in filtrate recovery by collecting and transferring the filtrate for further processing or reuse.
3. Distillation and Purification: Vacuum pumps are essential in distillation and purification processes within the pharmaceutical industry. Distillation involves the separation of liquid mixtures based on their different boiling points. By creating a vacuum environment, vacuum pumps lower the boiling points of the components, allowing them to vaporize and separate more easily. This enables efficient separation and purification of pharmaceutical compounds, including the removal of impurities or the isolation of specific components. Vacuum pumps are utilized in various distillation setups, such as rotary evaporators or thin film evaporators, to achieve precise control over the distillation conditions.
4. Freeze Drying (Lyophilization): Vacuum pumps are integral to the freeze drying process, also known as lyophilization. Lyophilization is a dehydration technique that involves the removal of water or solvents from pharmaceutical products while preserving their structure and integrity. Vacuum pumps create a low-pressure environment in freeze drying chambers, allowing the frozen product to undergo sublimation. During sublimation, the frozen water or solvent directly transitions from the solid phase to the vapor phase, bypassing the liquid phase. Vacuum pumps facilitate efficient and controlled sublimation, leading to the production of stable, shelf-stable pharmaceutical products with extended shelf life.
5. Tablet and Capsule Manufacturing: Vacuum pumps are utilized in tablet and capsule manufacturing processes. They are involved in the creation of vacuum within tablet presses or capsule filling machines. By applying vacuum, the air is removed from the die cavity or capsule cavity, allowing for the precise filling of powders or granules. Vacuum pumps contribute to the production of uniform and well-formed tablets or capsules by ensuring accurate dosing and minimizing air entrapment, which can affect the final product quality.
6. Sterilization and Decontamination: Vacuum pumps are employed in sterilization and decontamination processes within the pharmaceutical industry. Autoclaves and sterilizers utilize vacuum pumps to create a vacuum environment before introducing steam or chemical sterilants. By removing air or gases from the chamber, vacuum pumps assist in achieving effective sterilization or decontamination by enhancing the penetration and distribution of sterilants. Vacuum pumps also aid in the removal of sterilants and residues after the sterilization process is complete.
It’s important to note that different types of vacuum pumps, such as rotary vane pumps, dry screw pumps, or liquid ring pumps, may be utilized in pharmaceutical manufacturing depending on the specific requirements of the process and the compatibility with pharmaceutical products.
In summary, vacuum pumps play a vital role in various stages of pharmaceutical manufacturing, including drying and evaporation, filtration and filtrate recovery, distillation and purification, freeze drying (lyophilization), tablet and capsule manufacturing, as well as sterilization and decontamination. By enabling efficient and controlled processes, vacuum pumps contribute to the production of high-quality pharmaceutical products, ensuring the desired characteristics, stability, and safety.
Are There Different Types of Vacuum Pumps Available?
Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:
Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:
1. Rotary Vane Vacuum Pumps:
– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.
– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.
2. Diaphragm Vacuum Pumps:
– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.
– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.
3. Scroll Vacuum Pumps:
– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.
– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.
4. Piston Vacuum Pumps:
– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.
– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.
5. Turbo Molecular Vacuum Pumps:
– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.
– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.
6. Diffusion Vacuum Pumps:
– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.
– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.
7. Cryogenic Vacuum Pumps:
– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.
– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.
These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.
Rotary vane vacuum pumps are divided into single-stage (XD series) and double-stage (FX Series).
The XD series is a kind of oil seal,single stage,direct connection,air cooled rotary vane vacuum pump. which consists of a high-pressure stage and a low-pressure stage.The pump is improved products,using German technology and improvement of the vacuum pump.its efficient,reliable,low noise, and easy to maintain design,not only in the vacuum refrigeration,drying.CHINAMFG drying,vacuum degassing, vacuum packaging.vacuum adsorption,vacuum forming. food packaging,printing.sputtering.vacuum casting.photovoltaic,technology in the field of aviation,chemical.electronic,refrigerator,air conditioning ipeline characteristics and laboratory work and supporting the use of. But it can’t smoke in addition tocontaining high oxygen content.explosive,the metal is corrosive,and on the pump oil will play chemical reaction and containing gas dust particles.
The FX Series is a kind of oil seal too,double stage,direct connection,air cooled rotary vane vacuum pump. which consists of a high-pressure stage and a low-pressure stage. The pump is improved products,using German technology and improvement of the vacuum pump.its efficient,reliable,low noise,and easy to maintain design,not only in the vacuum refrigeration,drying.CHINAMFG drying,vacuum degassing,vacuum packaging.vacuum adsorption,vacuum forming.food packaging, printing.sputtering.vacuum casting.photovoltaic,technology in the field of aviation,chemical.electronic,refrigerator,air conditioning pipeline characteristics and laboratory work and supporting the use of.But it can’t smoke in addition tocontaining high oxygen content.explosive,the metal is corrosive,and on the pump oil will play chemical reaction and containing gas dust particles.
Our Advantages
1. It can be used alone,can also be used as other high vacuum pump or super high vacuum pump before the pump: 2. The preparation of special design of gas valve,prevent water pump oil,pump ail extended the use of time: 3. High pumping efficiency,high vacuum,long service life 4. With automatic anti returning oil check valve and never return oil;when the pump stops,anti oil return valve will automatically close the air inlet,by pumping the container holding 10-100Pa role: 5. Specially equipped with vacuum drying box.CHINAMFG drying machine.printing machine,coating machine,glove box.refrigerator assembly line: 6. Can be equipped with small caliber conversion connector,KF interface,flange interface: 7. When the suction with steam,particles and corrosive gases,in the inlet of the pump shall install auxiliary equipment.such as condensers,filter and so on.
Typical Use
——Oil and gas recovery. ——Biological medicine ——Food Processing —— Single crystal furnace ——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis
Product Parameters
Basic parameters(For reference single-stage)
type Project
XD-20
XD-25
XD-40
XD-63
XD-80
XD-100
XD-160
XD-202
XD-250
XD-302
XD-630
Exhaust rate (m³/h)
20
25
40
63
80
100
160
200
250
300
600
Limiting pressure (mbar)
0.1-0.5
0.1-0.5
0.1-0.5
0.1-0.5
0.1-0.5
0.1-0.5
0.1
0.1
0.1
0.1
0.1
Motor power (kw)
0.75
0.75
1.5
2.2
2.2
3
4
4.5
5.5
7.5
22
Working voltage(v)
220/380
380
380
380
380
380
380
380
380
380
380
Motor speed (r/min)
2880
2880
1440
1440
1440
1440
1440
1440
1440
1440
1440
Noise(dB)
≤62
≤62
≤65
≤65
≤65
≤67
≤70
≤72
≤73
≤75
≤80
Steam permissible pressure (mbar)
40
40
40
40
40
40
40
40
40
40
40
Suction rate of Steam (kg/h)
0.3
0.3
0.6
1
1
1.6
2.5
4
4.5
5
8
Operating Humidity(ºC)
82
82
80
80
80
84
95
95
81
83
88
Oil mass(L)
0.5
0.5
1
2
2
2
5
5
7
7
20
Weight(kg)
18
18
45
55
60
70
150
150
195
211
500
Thread for air inlet port ()
Rp3/4″
Rp3/4″
Rp1/4″
Rp1/4″
Rp1/4″
Rp1/4″
Rp2″
Rp2″
Rp2″
Rp2″
Rp3″
Overall dimensions: LxWxH(mm)
650x300x280
650x300x280
650x300x280
650x430x295
650x430x295
720x430x295
850x505x440
850x505x440
980x560x440
1571x560x440
1850x850x750
Basic parameters(For reference double-stage)
type Project
FX8
FX16
FX32
FX60
Geometric extraction velocity L/s (m³/h)
2.2(8)
4.4(16)
9.3(33.4)
17.5(63.0)
Nominal extraction speed L/s (m³/h)
2 (7.2)
4 (14.4)
8.0(28.8)
15.0(54.0)
Limiting partial pressure(Pa)
Air ballast valve close
≤ 4×10^-2
≤ 2×10^-2
Air ballast valve open
≤ 8×10^-2
Ultimate total pressure(Pa)
Air ballast valve close
≤5×10^-1
Air ballast valve open
≤ 6×10^-1
Noise Lw:dB(A)
Air ballast valve close
62
65
69
70
Air ballast valve open
65
67
71
72
Allowable pressure of water vapor(Pa)
2000
2500
3000
4000
Steam extraction rate L/h
360
500
600
1200
Air inlet
DN25ISOKF
DN40ISOKF
Air outlet
DN25ISOKF
Oil mass(L)
1.1
1.5
2.8/3.5
4.0/4.8
Recommended oil grade
HFV-A200
HFV-A200s
Motor speed(r/min)
1400
1420
1400
1420
Working voltage(v)
380
380
380
380
Motor power(kw)
0.37
0.55
1.1
2.2
Weight(three-phase voltage/singel phase voltage) kg
27/29
28.2/34
58.5
75
Overall dimensions:L×W×H(mm)
500×700×300
540×180×300
630×240×410
690×240×410
Overall dimensions with oil shield:L×W×H(mm)
500×770×415
540×180×415
630×240×530
690×240×530
Characteristic Curve
General Manager Speech
Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.
Company Profile
ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.
New plant plHangZhou
The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.
High precision machining equipment
The company cooperates with many scientific research institutions and universities, such as ZheJiang University, China University of petroleum, ZheJiang Institute of mechanical design, etc.with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents.Our technology is leading, the product quality is stable, the product has a good reputation in China’s domestic market, is sold all over the country, and is exported to Europe, America, Africa, the Middle East and Southeast Asia,We adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.
Product quality wins consumer cooperationIn shipmentVacuum pump is used in the field of chemical and pharmaceutical factoryExhibition site ISO 9001
Welcome to send your needs, we will provide you with the best service,
provide the greatest help!!!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service:
Lifetime Paid Service
Warranty:
One Yea
Oil or Not:
Oil Free
Exhauster Method:
Entrapment Vacuum Pump
Vacuum Degree:
High Vacuum
Work Function:
Mainsuction Pump
Customization:
Available
|
Can Vacuum Pumps Be Used in the Automotive Industry?
Yes, vacuum pumps are widely used in the automotive industry for various applications. Here’s a detailed explanation:
The automotive industry relies on vacuum pumps for several critical functions and systems within vehicles. Vacuum pumps play a crucial role in enhancing performance, improving fuel efficiency, and enabling the operation of various automotive systems. Here are some key applications of vacuum pumps in the automotive industry:
1. Brake Systems: Vacuum pumps are commonly used in vacuum-assisted brake systems, also known as power brakes. These systems utilize vacuum pressure to amplify the force applied by the driver to the brake pedal, making braking more efficient and responsive. Vacuum pumps help generate the required vacuum for power brake assistance, ensuring reliable and consistent braking performance.
2. Emission Control Systems: Vacuum pumps are integral components of emission control systems in vehicles. They assist in operating components such as the Exhaust Gas Recirculation (EGR) valve and the Evaporative Emission Control (EVAP) system. Vacuum pumps help create the necessary vacuum conditions for proper functioning of these systems, reducing harmful emissions and improving overall environmental performance.
3. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) systems in vehicles often utilize vacuum pumps for various functions. Vacuum pumps help control the vacuum-operated actuators that regulate the direction, temperature, and airflow of the HVAC system. They ensure efficient operation and precise control of the vehicle’s interior climate control system.
4. Turbocharger and Supercharger Systems: In performance-oriented vehicles, turbocharger and supercharger systems are used to increase engine power and efficiency. Vacuum pumps play a role in these systems by providing vacuum pressure for actuating wastegates, blow-off valves, and other control mechanisms. These components help regulate the boost pressure and ensure optimal performance of the forced induction system.
5. Fuel Delivery Systems: Vacuum pumps are employed in certain types of fuel delivery systems, such as mechanical fuel pumps. These pumps utilize vacuum pressure to draw fuel from the fuel tank and deliver it to the engine. While mechanical fuel pumps are less commonly used in modern vehicles, vacuum pumps are still found in some specialized applications.
6. Engine Management Systems: Vacuum pumps are utilized in engine management systems for various functions. They assist in operating components such as vacuum-operated actuators, vacuum reservoirs, and vacuum sensors. These components play a role in engine performance, emissions control, and overall system functionality.
7. Fluid Control Systems: Vacuum pumps are used in fluid control systems within vehicles, such as power steering systems. Vacuum-assisted power steering systems utilize vacuum pressure to assist the driver in steering, reducing the effort required. Vacuum pumps provide the necessary vacuum for power steering assistance, enhancing maneuverability and driver comfort.
8. Diagnostic and Testing Equipment: Vacuum pumps are also utilized in automotive diagnostic and testing equipment. These pumps create vacuum conditions necessary for testing and diagnosing various vehicle systems, such as intake manifold leaks, brake system integrity, and vacuum-operated components.
It’s important to note that different types of vacuum pumps may be used depending on the specific automotive application. Common vacuum pump technologies in the automotive industry include diaphragm pumps, rotary vane pumps, and electric vacuum pumps.
In summary, vacuum pumps have numerous applications in the automotive industry, ranging from brake systems and emission control to HVAC systems and engine management. They contribute to improved safety, fuel efficiency, environmental performance, and overall vehicle functionality.
How Do Vacuum Pumps Contribute to Energy Savings?
Vacuum pumps play a significant role in energy savings in various industries and applications. Here’s a detailed explanation:
Vacuum pumps contribute to energy savings through several mechanisms and efficiencies. Some of the key ways in which vacuum pumps help conserve energy are:
1. Improved Process Efficiency: Vacuum pumps are often used to remove gases and create low-pressure or vacuum conditions in industrial processes. By reducing the pressure, vacuum pumps enable the removal of unwanted gases or vapors, improving the efficiency of the process. For example, in distillation or evaporation processes, vacuum pumps help lower the boiling points of liquids, allowing them to evaporate or distill at lower temperatures. This results in energy savings as less heat is required to achieve the desired separation or concentration.
2. Reduced Energy Consumption: Vacuum pumps are designed to operate efficiently and consume less energy compared to other types of equipment that perform similar functions. Modern vacuum pump designs incorporate advanced technologies, such as variable speed drives, energy-efficient motors, and optimized control systems. These features allow vacuum pumps to adjust their operation based on demand, reducing energy consumption during periods of lower process requirements. By consuming less energy, vacuum pumps contribute to overall energy savings in industrial operations.
3. Leak Detection and Reduction: Vacuum pumps are often used in leak detection processes to identify and locate leaks in systems or equipment. By creating a vacuum or low-pressure environment, vacuum pumps can assess the integrity of a system and identify any sources of leakage. Detecting and repairing leaks promptly helps prevent energy wastage associated with the loss of pressurized fluids or gases. By addressing leaks, vacuum pumps assist in reducing energy losses and improving the overall energy efficiency of the system.
4. Energy Recovery Systems: In some applications, vacuum pumps can be integrated into energy recovery systems. For instance, in certain manufacturing processes, the exhaust gases from vacuum pumps may contain heat or have the potential for energy recovery. By utilizing heat exchangers or other heat recovery systems, the thermal energy from the exhaust gases can be captured and reused to preheat incoming fluids or provide heat to other parts of the process. This energy recovery approach further enhances the overall energy efficiency by utilizing waste heat that would otherwise be lost.
5. System Optimization and Control: Vacuum pumps are often integrated into centralized vacuum systems that serve multiple processes or equipment. These systems allow for better control, monitoring, and optimization of the vacuum generation and distribution. By centralizing the vacuum production and employing intelligent control strategies, energy consumption can be optimized based on the specific process requirements. This ensures that vacuum pumps operate at the most efficient levels, resulting in energy savings.
6. Maintenance and Service: Proper maintenance and regular servicing of vacuum pumps are essential for their optimal performance and energy efficiency. Routine maintenance includes tasks such as cleaning, lubrication, and inspection of pump components. Well-maintained pumps operate more efficiently, reducing energy consumption. Additionally, prompt repair of any faulty parts or addressing performance issues helps maintain the pump’s efficiency and prevents energy waste.
In summary, vacuum pumps contribute to energy savings through improved process efficiency, reduced energy consumption, leak detection and reduction, integration with energy recovery systems, system optimization and control, as well as proper maintenance and service. By utilizing vacuum pumps efficiently and effectively, industries can minimize energy waste, optimize energy usage, and achieve significant energy savings in various applications and processes.
What Industries Commonly Rely on Vacuum Pump Technology?
Vacuum pump technology finds applications in various industries where creating and controlling vacuum or low-pressure environments is crucial. Here’s a detailed explanation:
1. Manufacturing and Production: Vacuum pumps are extensively used in manufacturing and production processes across multiple industries. They are employed for tasks such as vacuum molding, vacuum packaging, vacuum degassing, vacuum drying, and vacuum distillation. Industries like automotive, aerospace, electronics, pharmaceuticals, and food processing rely on vacuum pump technology to achieve precise and controlled manufacturing conditions.
2. Chemical and Pharmaceutical: The chemical and pharmaceutical industries heavily rely on vacuum pumps for numerous applications. These include solvent recovery, vacuum filtration, vacuum drying, distillation, crystallization, and evaporation. Vacuum pumps enable these industries to carry out critical processes under reduced pressure, ensuring efficient separation, purification, and synthesis of various chemical compounds and pharmaceutical products.
3. Semiconductor and Electronics: The semiconductor and electronics industries extensively use vacuum pumps for manufacturing microchips, electronic components, and electronic devices. Vacuum pumps are crucial in processes such as physical vapor deposition (PVD), chemical vapor deposition (CVD), etching, ion implantation, and sputtering. These processes require controlled vacuum conditions to ensure precise deposition, surface modification, and contamination-free manufacturing.
4. Research and Development: Vacuum pump technology is integral to research and development activities across scientific disciplines. It supports experiments and investigations in fields such as physics, chemistry, materials science, biology, and environmental science. Vacuum pumps facilitate processes like freeze drying, vacuum distillation, vacuum evaporation, vacuum spectroscopy, and creating controlled atmospheric conditions for studying various phenomena.
5. Food and Beverage: The food and beverage industry relies on vacuum pumps for packaging and preservation purposes. Vacuum sealing is used to extend the shelf life of food products by removing air and creating a vacuum-sealed environment that inhibits spoilage and maintains freshness. Vacuum pumps are also used in processes like freeze drying, vacuum concentration, and vacuum cooling.
6. Oil and Gas: In the oil and gas industry, vacuum pumps play a role in various applications. They are used for crude oil vacuum distillation, vacuum drying, vapor recovery, gas compression, and gas stripping processes. Vacuum pumps help maintain optimal conditions during oil refining, gas processing, and petrochemical manufacturing.
7. Environmental and Waste Management: Vacuum pumps are employed in environmental and waste management applications. They are used for tasks such as soil vapor extraction, groundwater remediation, landfill gas recovery, and wastewater treatment. Vacuum pumps facilitate the removal and containment of gases, vapors, and pollutants, contributing to environmental protection and sustainable waste management.
8. Medical and Healthcare: The medical and healthcare sectors utilize vacuum pumps for various purposes. They are used in medical equipment such as vacuum-assisted wound therapy devices, vacuum-based laboratory analyzers, and vacuum suction systems in hospitals and clinics. Vacuum pumps are also used in medical research, pharmaceutical production, and medical device manufacturing.
9. Power Generation: Vacuum pumps play a role in power generation industries, including nuclear power plants and thermal power plants. They are used for steam condensation, turbine blade cooling, vacuum drying during transformer manufacturing, and vacuum systems for testing and maintenance of power plant equipment.
10. HVAC and Refrigeration: The HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries rely on vacuum pumps for system installation, maintenance, and repair. Vacuum pumps are used to evacuate air and moisture from refrigerant lines and HVAC systems, ensuring optimal system performance and efficiency.
These are just a few examples of industries that commonly rely on vacuum pump technology. The versatility and wide-ranging applications of vacuum pumps make them indispensable tools across numerous sectors, enabling precise control over vacuum conditions, efficient manufacturing processes, and scientific investigations.
