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China supplier Water Ring Vacuum Pump and Compressor for Explosive Gases with Best Sales

Product Description

 

Product Description

2BE series water ring vacuum pump and compressor, based on many years of scientific research results and production experience, combined with the international advanced technology of similar products, developed high efficiency and energy saving products, usually used for pumping no CHINAMFG particles, insoluble in water, no corrosion gas, in order to form a vacuum and pressure in a closed container. By changing the structure material, it can also be used to suck corrosive gas or to use corrosive liquid as working fluid. Widely used in papermaking, chemical, petrochemical, light industry, pharmaceutical, food, metallurgy, building materials, electrical appliances, coal washing, mineral processing, chemical fertilizer and other industries.

This series of pumps uses the CHINAMFG single action structure, has the advantages of simple structure, convenient maintenance, reliable operation, high efficiency and energy saving, and can adapt to large displacement, load impact fluctuation and other harsh conditions.
The key components, such as the distribution plate, impeller and pump shaft, have been optimized to simplify the structure, improve the performance and achieve energy saving. The welding impeller is used, the blade is pressed and formed once, and the shape line is reasonable; Hub processing, fundamentally solve the dynamic balance problem. Impeller and pump shaft are fitted with hot filling interference, reliable performance. It runs smoothly. After the impeller is welded, the whole is subjected to good heat treatment, and the blade has good toughness, so that the impact resistance and bending resistance of the blade can be fundamentally guaranteed, and it can adapt to the bad working conditions of load impact fluctuation.
2BE series pump, with air and water separator, multi-position exhaust port, pump cover is provided with exhaust valve overhaul window, impeller and distribution plate clearance through positioning bearing gland at both ends of the adjustment, easy to install and use, simple operation, easy maintenance.

Pump structure

The performance curve of this series of pumps is measured under the following working conditions: the suction medium is 20°C saturated air, the working liquid temperature is 15°C, the exhaust pressure is 1013mbar, and the deviation of soil is 10%.

Structure declaration

2BEA-10-25 Structure diagram

1.Flat key 2. Shaft 3. Oil deflector 4. Bearing cap 5. Bearings 6. Bearing bracket 7.Brasque cover
8.Brasque body 9. Brasque ring 10. Brasque 11.Valve plate 12. Valve block
13.Front distribution plate 14.Pump body 15. Impeller 16. O seal ring.
17.Back distribution plate 18. Side cover. 19. Flat key 20. Axle sleeve 21. Elastic collar
22.Water retaining ring 23. Adjusting washer 24. Rear bearing body 25. Bearing screw cap
26.Bearing 27. Bolt

 

2BEA-30-70 Structure diagram

1.Flat key 2. Shaft 3. Oil deflector 4. Front bearing retainer 5. Front bearing body
6. Front bearing inner cover 7. Front side cover 8. Brasque cover 9. Brasque body 10. Brasque ring
11. Brasque 12. Front distribution plate 13. Pump body 14. Impeller 15. O seal ring
16. Valve block 17. Valve plate 18. Back distribution plate 19. Axle sleeve 20. Flat key
21. Back side cover 22. Water retaining ring 23. Rear bearing inner cover 24. Bearing
25. Adjusting washer 26. Oil block 27. Rear bearing outer cover 28. Back bearing body
29. Oil baffle disc 30. Elastic retainer or circular spiral
 

Product Parameters

Model 2BEA SERIES
Minimum suction absolute pressure (hPa) 33-160
Suction intensity(m³/min) Absolute inhalation capacity 60hPa 3,95-336
Absolute inhalation capacity 100hPa 4.58-342
Absolute inhalation capacity 200hPa 4.87-352
Absolute inhalation capacity 400hPa 4.93-353
Max. shaft power(kw) 7-453
Motor power(kw) 11-560
Speed(rpm) 197-1750
Weight(kg) 235-11800
Size 795*375*355mm-3185*2110*2045mm

 

Model 2BEC SERIES
Minimum suction absolute pressure (hPa) 160
Suction intensity(m³/min) Absolute inhalation capacity 60hPa 63-1700
Absolute inhalation capacity 100hPa 64-1738
Absolute inhalation capacity 200hPa 65-1785
Absolute inhalation capacity 400hPa 67-1800
Absolute inhalation capacity 550hPa 68-1830
Max. shaft power(kw) 61-2100
Motor power(kw) 75-2240
Speed(rpm) 105-610
Weight(kg) 2930-57500
Size 2102*1320*1160mm-5485*3560*3400mm

Detailed Photos

Operation site

 

Company presentation

Product gallery

RFQ

Q1. What is your terms of packing? 
A: Generally, we pack our goods in neutral export wooden case . If you have legally registered patent, we can pack the goods in
wooden case with your own marks after getting your authorization letters.

Q2. What is your termsof payment? 
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages before you pay the balance. 

Q3. What is your terms of delivery? 
A: EXW, FOB, CFR, CIF, etc.

Q4. How about your delivery time?
A: Generally, it will take from 10 dasys to 30 days after receiving your advance payment according to the pump’s material. The
specific delivery time also depends on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures. 

Q6. What is your sample policy? 
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test the pumps before delivery .

Q8: How do you make our business long-term and good relationship? 
A. We keep good quality and competitive price to ensure our customers benefit ; 
B. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they are from.

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After-sales Service: Online
Warranty: 1 Years
Oil or Not: Oil Free
Structure: Rotary Vacuum Pump
Exhauster Method: Kinetic Vacuum Pump
Vacuum Degree: High Vacuum
Customization:
Available

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vacuum pump

Can Vacuum Pumps Be Used in the Automotive Industry?

Yes, vacuum pumps are widely used in the automotive industry for various applications. Here’s a detailed explanation:

The automotive industry relies on vacuum pumps for several critical functions and systems within vehicles. Vacuum pumps play a crucial role in enhancing performance, improving fuel efficiency, and enabling the operation of various automotive systems. Here are some key applications of vacuum pumps in the automotive industry:

1. Brake Systems: Vacuum pumps are commonly used in vacuum-assisted brake systems, also known as power brakes. These systems utilize vacuum pressure to amplify the force applied by the driver to the brake pedal, making braking more efficient and responsive. Vacuum pumps help generate the required vacuum for power brake assistance, ensuring reliable and consistent braking performance.

2. Emission Control Systems: Vacuum pumps are integral components of emission control systems in vehicles. They assist in operating components such as the Exhaust Gas Recirculation (EGR) valve and the Evaporative Emission Control (EVAP) system. Vacuum pumps help create the necessary vacuum conditions for proper functioning of these systems, reducing harmful emissions and improving overall environmental performance.

3. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) systems in vehicles often utilize vacuum pumps for various functions. Vacuum pumps help control the vacuum-operated actuators that regulate the direction, temperature, and airflow of the HVAC system. They ensure efficient operation and precise control of the vehicle’s interior climate control system.

4. Turbocharger and Supercharger Systems: In performance-oriented vehicles, turbocharger and supercharger systems are used to increase engine power and efficiency. Vacuum pumps play a role in these systems by providing vacuum pressure for actuating wastegates, blow-off valves, and other control mechanisms. These components help regulate the boost pressure and ensure optimal performance of the forced induction system.

5. Fuel Delivery Systems: Vacuum pumps are employed in certain types of fuel delivery systems, such as mechanical fuel pumps. These pumps utilize vacuum pressure to draw fuel from the fuel tank and deliver it to the engine. While mechanical fuel pumps are less commonly used in modern vehicles, vacuum pumps are still found in some specialized applications.

6. Engine Management Systems: Vacuum pumps are utilized in engine management systems for various functions. They assist in operating components such as vacuum-operated actuators, vacuum reservoirs, and vacuum sensors. These components play a role in engine performance, emissions control, and overall system functionality.

7. Fluid Control Systems: Vacuum pumps are used in fluid control systems within vehicles, such as power steering systems. Vacuum-assisted power steering systems utilize vacuum pressure to assist the driver in steering, reducing the effort required. Vacuum pumps provide the necessary vacuum for power steering assistance, enhancing maneuverability and driver comfort.

8. Diagnostic and Testing Equipment: Vacuum pumps are also utilized in automotive diagnostic and testing equipment. These pumps create vacuum conditions necessary for testing and diagnosing various vehicle systems, such as intake manifold leaks, brake system integrity, and vacuum-operated components.

It’s important to note that different types of vacuum pumps may be used depending on the specific automotive application. Common vacuum pump technologies in the automotive industry include diaphragm pumps, rotary vane pumps, and electric vacuum pumps.

In summary, vacuum pumps have numerous applications in the automotive industry, ranging from brake systems and emission control to HVAC systems and engine management. They contribute to improved safety, fuel efficiency, environmental performance, and overall vehicle functionality.

vacuum pump

What Is the Difference Between Dry and Wet Vacuum Pumps?

Dry and wet vacuum pumps are two distinct types of pumps that differ in their operating principles and applications. Here’s a detailed explanation of the differences between them:

Dry Vacuum Pumps:

Dry vacuum pumps operate without the use of any lubricating fluid or sealing water in the pumping chamber. They rely on non-contact mechanisms to create a vacuum. Some common types of dry vacuum pumps include:

1. Rotary Vane Pumps: Rotary vane pumps consist of a rotor with vanes that slide in and out of slots in the rotor. The rotation of the rotor creates chambers that expand and contract, allowing the gas to be pumped. The vanes and the housing are designed to create a seal, preventing gas from flowing back into the pump. Rotary vane pumps are commonly used in laboratories, medical applications, and industrial processes where a medium vacuum level is required.

2. Dry Screw Pumps: Dry screw pumps use two or more intermeshing screws to compress and transport gas. As the screws rotate, the gas is trapped between the threads and transported from the suction side to the discharge side. Dry screw pumps are known for their high pumping speeds, low noise levels, and ability to handle various gases. They are used in applications such as semiconductor manufacturing, chemical processing, and vacuum distillation.

3. Claw Pumps: Claw pumps use two rotors with claw-shaped lobes that rotate in opposite directions. The rotation creates a series of expanding and contracting chambers, enabling gas capture and pumping. Claw pumps are known for their oil-free operation, high pumping speeds, and suitability for handling dry and clean gases. They are commonly used in applications such as automotive manufacturing, food packaging, and environmental technology.

Wet Vacuum Pumps:

Wet vacuum pumps, also known as liquid ring pumps, operate by using a liquid, typically water, to create a seal and generate a vacuum. The liquid ring serves as both the sealing medium and the working fluid. Wet vacuum pumps are commonly used in applications where a higher level of vacuum is required or when handling corrosive gases. Some key features of wet vacuum pumps include:

1. Liquid Ring Pumps: Liquid ring pumps feature an impeller with blades that rotate eccentrically within a cylindrical casing. As the impeller rotates, the liquid forms a ring against the casing due to centrifugal force. The liquid ring creates a seal, and as the impeller spins, the volume of the gas chamber decreases, leading to the compression and discharge of gas. Liquid ring pumps are known for their ability to handle wet and corrosive gases, making them suitable for applications such as chemical processing, oil refining, and wastewater treatment.

2. Water Jet Pumps: Water jet pumps utilize a jet of high-velocity water to create a vacuum. The water jet entrains gases, and the mixture is then separated in a venturi section, where the water is recirculated, and the gases are discharged. Water jet pumps are commonly used in laboratories and applications where a moderate vacuum level is required.

The main differences between dry and wet vacuum pumps can be summarized as follows:

1. Operating Principle: Dry vacuum pumps operate without the need for any sealing fluid, while wet vacuum pumps utilize a liquid ring or water as a sealing and working medium.

2. Lubrication: Dry vacuum pumps do not require lubrication since there is no contact between moving parts, whereas wet vacuum pumps require the presence of a liquid for sealing and lubrication.

3. Applications: Dry vacuum pumps are suitable for applications where a medium vacuum level is required, and oil-free operation is desired. They are commonly used in laboratories, medical settings, and various industrial processes. Wet vacuum pumps, on the other hand, are used when a higher vacuum level is needed or when handling corrosive gases. They find applications in chemical processing, oil refining, and wastewater treatment, among others.

It’s important to note that the selection of a vacuum pump depends on specific requirements such as desired vacuum level, gas compatibility, operating conditions, and the nature of the application.

In summary, the primary distinction between dry and wet vacuum pumps lies in their operating principles, lubrication requirements, and applications. Dry vacuum pumps operate without any lubricating fluid, while wet vacuum pumps rely on a liquid ring or water for sealing and lubrication. The choice between dry and wet vacuum pumps depends on the specific needs of the application and the desired vacuum level.

vacuum pump

Are There Different Types of Vacuum Pumps Available?

Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:

Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:

1. Rotary Vane Vacuum Pumps:

– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.

– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.

2. Diaphragm Vacuum Pumps:

– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.

– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.

3. Scroll Vacuum Pumps:

– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.

– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.

4. Piston Vacuum Pumps:

– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.

– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.

5. Turbo Molecular Vacuum Pumps:

– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.

– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.

6. Diffusion Vacuum Pumps:

– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.

– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.

7. Cryogenic Vacuum Pumps:

– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.

– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.

These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.

China supplier Water Ring Vacuum Pump and Compressor for Explosive Gases   with Best Sales China supplier Water Ring Vacuum Pump and Compressor for Explosive Gases   with Best Sales
editor by Dream 2024-04-23

China best 2BV Series Single Double Explosion Proof to 15kw Liquid Water Ring Vacuum Pump with Compressor for Medical and Pharmaceutical Industry with Hot selling

Product Description

Product Description

2BV series water ring vacuum pump is suitable for pumping out gas and water vapor. The suction pressure can reach 33mbar absolute pressure (97% vacuum degree). When the water ring vacuum pump works for a long time when the suction pressure is close to the limit vacuum (saturated vapor pressure of working fluid), its protection pipe shall be connected to protect the pump. O2bv series water ring vacuum pump is the latest generation of energy-saving products. With its excellent performance and many advantages, it will comprehensively replace SK and 2SK series water ring vacuum pumps and W, WY and WL reciprocating vacuum pumps with the same energy.

Our Advantages

 

The direct connection design of motor saves space, is easy to install and maintain.

all mechanical seals are used as sulfur configuration.

there is a cavitation protection pipe interface. If it works under the limit pressure, open the cavitation acid pipe interface to eliminate the cavitation sound and protect the pump under the condition of ensuring the maximum suction furnace.

the whole series is equipped with Bu Yu impeller, which improves the corrosion resistance of the pump.

the unique flexible exhaust port design will not shrink, ensuring the best efficiency of the pump within its performance range.

Product Parameters

Type Maximum air volume
m3/min
Pressure limit Pa power kW revolution rpm Motor explosion-proof grade Water consumption
L/min
noise dB(A) weight
kg
2BV2060-EX 0.45 3300 1.1 2880 d II BT4 2 62 39
2BV2061-EX 0.87 3300 1.5 2880 d II BT4 2 65 45
2BV2070-EX 1.33 3300 2.2 2880 d II BT4 2.5 66 66
2BV2071-EX 1.83 3300 3 2880 d II BT4 4.2 72 77
2BV6110 2.75 3300 4 1450 d II BT4 7 63 153
2BV6111 3.83 3300 5.5 1450 d II BT4 8.5 68 208
2BV6121 4.68 3300 7.5 1450 d II BT4 10 69 240
2BV6131 6.68 3300 11 1450 d II BT4 15 73 320
2BV6161 8.3 3300 15 970 d II BT4 20 74 446

 

Detailed Photos

 

General Manager Speech

Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.

Company Profile

ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.

New plant plHangZhou

The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.

High precision machining equipment

The company cooperates with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents. Adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.

 

Product quality wins consumer cooperation
In shipment

ISO 9001

 Welcome to send your needs, we will provide you with the best service,

provide the greatest help!!!

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Warranty: One Year
Oil or Not: Oil Free
Structure: Screw
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: High Vacuum
Work Function: Mainsuction Pump
Customization:
Available

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vacuum pump

What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?

Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:

Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.

Here are some key roles of vacuum pumps in semiconductor manufacturing:

1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.

2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.

3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.

4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.

5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.

6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.

7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.

8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.

Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.

Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.

vacuum pump

How Do Vacuum Pumps Impact the Quality of 3D Printing?

Vacuum pumps play a significant role in improving the quality and performance of 3D printing processes. Here’s a detailed explanation:

3D printing, also known as additive manufacturing, is a process of creating three-dimensional objects by depositing successive layers of material. Vacuum pumps are utilized in various aspects of 3D printing to enhance the overall quality, accuracy, and reliability of printed parts. Here are some key ways in which vacuum pumps impact 3D printing:

1. Material Handling and Filtration: Vacuum pumps are used in 3D printing systems to handle and control the flow of materials. They create the necessary suction force to transport powdered materials, such as polymers or metal powders, from storage containers to the printing chamber. Vacuum systems also assist in filtering and removing unwanted particles or impurities from the material, ensuring the purity and consistency of the feedstock. This helps to prevent clogging or contamination issues during the printing process.

2. Build Plate Adhesion: Proper adhesion of the printed object to the build plate is crucial for achieving dimensional accuracy and preventing warping or detachment during the printing process. Vacuum pumps are employed to create a vacuum environment or suction force that securely holds the build plate and ensures firm adhesion between the first layer of the printed object and the build surface. This promotes stability and minimizes the risk of layer shifting or deformation during the printing process.

3. Material Drying: Many 3D printing materials, such as filament or powdered polymers, can absorb moisture from the surrounding environment. Moisture-contaminated materials can lead to poor print quality, reduced mechanical properties, or defects in the printed parts. Vacuum pumps with integrated drying capabilities can be employed to create a low-pressure environment, effectively removing moisture from the materials before they are used in the printing process. This ensures the dryness and quality of the materials, resulting in improved print outcomes.

4. Resin Handling in Stereolithography (SLA): In SLA 3D printing, a liquid resin is selectively cured using light sources to create the desired object. Vacuum pumps are utilized to facilitate the resin handling process. They can be employed to degas or remove air bubbles from the liquid resin, ensuring a smooth and bubble-free flow during material dispensing. This helps to prevent defects and imperfections caused by trapped air or bubbles in the final printed part.

5. Enclosure Pressure Control: Some 3D printing processes, such as selective laser sintering (SLS) or binder jetting, require the printing chamber to be maintained at a specific pressure or controlled atmosphere. Vacuum pumps are used to create a controlled low-pressure or vacuum environment within the printing chamber, enabling precise pressure regulation and maintaining the desired conditions for optimal printing results. This control over the printing environment helps to prevent oxidation, improve material flow, and enhance the quality and consistency of printed parts.

6. Post-Processing and Cleaning: Vacuum pumps can also aid in post-processing steps and cleaning of 3D printed parts. For instance, in processes like support material removal or surface finishing, vacuum systems can assist in the removal of residual support structures or excess powder from printed objects. They can also be employed in vacuum-based cleaning methods, such as vapor smoothing, to achieve smoother surface finishes and enhance the aesthetics of the printed parts.

7. System Maintenance and Filtration: Vacuum pumps used in 3D printing systems require regular maintenance and proper filtration to ensure their efficient and reliable operation. Effective filtration systems within the vacuum pumps help to remove any contaminants or particles generated during printing, preventing their circulation and potential deposition on the printed parts. This helps to maintain the cleanliness of the printing environment and minimize the risk of defects or impurities in the final printed objects.

In summary, vacuum pumps have a significant impact on the quality of 3D printing. They contribute to material handling and filtration, build plate adhesion, material drying, resin handling in SLA, enclosure pressure control, post-processing and cleaning, as well as system maintenance and filtration. By utilizing vacuum pumps in these critical areas, 3D printing processes can achieve improved accuracy, dimensional stability, material quality, and overall print quality.

vacuum pump

What Is a Vacuum Pump, and How Does It Work?

A vacuum pump is a mechanical device used to create and maintain a vacuum or low-pressure environment within a closed system. Here’s a detailed explanation:

A vacuum pump operates on the principle of removing gas molecules from a sealed chamber, reducing the pressure inside the chamber to create a vacuum. The pump accomplishes this through various mechanisms and techniques, depending on the specific type of vacuum pump. Here are the basic steps involved in the operation of a vacuum pump:

1. Sealed Chamber:

The vacuum pump is connected to a sealed chamber or system from which air or gas molecules need to be evacuated. The chamber can be a container, a pipeline, or any other enclosed space.

2. Inlet and Outlet:

The vacuum pump has an inlet and an outlet. The inlet is connected to the sealed chamber, while the outlet may be vented to the atmosphere or connected to a collection system to capture or release the evacuated gas.

3. Mechanical Action:

The vacuum pump creates a mechanical action that removes gas molecules from the chamber. Different types of vacuum pumps use various mechanisms for this purpose:

– Positive Displacement Pumps: These pumps physically trap gas molecules and remove them from the chamber. Examples include rotary vane pumps, piston pumps, and diaphragm pumps.

– Momentum Transfer Pumps: These pumps use high-speed jets or rotating blades to transfer momentum to gas molecules, pushing them out of the chamber. Examples include turbomolecular pumps and diffusion pumps.

– Entrapment Pumps: These pumps capture gas molecules by adsorbing or condensing them on surfaces or in materials within the pump. Cryogenic pumps and ion pumps are examples of entrainment pumps.

4. Gas Evacuation:

As the vacuum pump operates, it creates a pressure differential between the chamber and the pump. This pressure differential causes gas molecules to move from the chamber to the pump’s inlet.

5. Exhaust or Collection:

Once the gas molecules are removed from the chamber, they are either exhausted into the atmosphere or collected and processed further, depending on the specific application.

6. Pressure Control:

Vacuum pumps often incorporate pressure control mechanisms to maintain the desired level of vacuum within the chamber. These mechanisms can include valves, regulators, or feedback systems that adjust the pump’s operation to achieve the desired pressure range.

7. Monitoring and Safety:

Vacuum pump systems may include sensors, gauges, or indicators to monitor the pressure levels, temperature, or other parameters. Safety features such as pressure relief valves or interlocks may also be included to protect the system and operators from overpressure or other hazardous conditions.

It’s important to note that different types of vacuum pumps have varying levels of vacuum they can achieve and are suitable for different pressure ranges and applications. The choice of vacuum pump depends on factors such as the required vacuum level, gas composition, pumping speed, and the specific application’s requirements.

In summary, a vacuum pump is a device that removes gas molecules from a sealed chamber, creating a vacuum or low-pressure environment. The pump accomplishes this through mechanical actions, such as positive displacement, momentum transfer, or entrapment. By creating a pressure differential, the pump evacuates gas from the chamber, and the gas is either exhausted or collected. Vacuum pumps play a crucial role in various industries, including manufacturing, research, and scientific applications.

China best 2BV Series Single Double Explosion Proof to 15kw Liquid Water Ring Vacuum Pump with Compressor for Medical and Pharmaceutical Industry   with Hot selling	China best 2BV Series Single Double Explosion Proof to 15kw Liquid Water Ring Vacuum Pump with Compressor for Medical and Pharmaceutical Industry   with Hot selling
editor by CX 2024-01-24

China Good quality 2bec Stainless Steel Industrial Liquid Water Ring Vacuum Pump and Compressor vacuum pump diy

Product Description

Brief introduction:

2BEC series water ring vacuum pump CHINAMFG single function, distribution plate and impeller adopt optimal design, with friction-free surface, no lubricating oil, compact structure, reliable operation, easy to use and maintain, wide selection range, simple structure and easy maintenance.It is mainly used for pumping gas without particles. The working medium is clean water at room temperature. Acid, alkali and other media can also be used as working liquid for special requirements.

Parameters:

Gas range:  4.8—-450m3/min

Limit vacuum degree: 33hpa—-160hpa

Efficiency:  40—-65%

Features:

1.Single stage, single function, optimized design of distribution plate and impeller, high efficiency, simple structure and easy maintenance.

2.The flexible valve plate automatically adjusts the exhaust Angle, so that the pump can operate efficiently under different suction conditions.

3.The impeller end face adopts grading design, which reduces the sensitivity of the pump to dust and water scale formation in the medium.

4. Packing gland is divided into half structure, more convenient to replace packing.

5. Small size pump, with packing and mechanical seal 2 types of shaft seal.

6. Rotor with impeller diameter greater than 200mm, shaft sealing position is equipped with shaft sleeve to protect shaft wear.

7. Improved bearing structure, large axial and radial bearing capacity, accurate positioning, to ensure reliable operation of the pump.

8. Equipped with heat exchanger to realize working liquid circulation, reduce water consumption, no need to set additional booster.

9. When installed with cavitation prevention device, the cavitation resistance of pump running under higher vacuum can be improved effectively.

10. Adopt specially designed steam separator to separate, effectively reduce resistance and reduce noise.

11.The smooth surface of the flow component can effectively reduce the precipitation and reduce the scaling process.

12. Wide suction range, with a stage injector, suction pressure can be lower than 33hpa.

Structure:
 

1. The only rotating part of 2BEA/2BEC —- impeller makes the working fluid form hydraulic pressure in the oval pump body by rotating.At this time, the working fluid plays 3 roles of sealing medium, compression medium and cooling medium at the same time, without wear and lubrication.

2. In the exhaust stage, the liquid ring gradually approaches the hub, and the pumping medium is discharged from the exhaust port along the axial direction.

3. Continuous injection of supplementary liquid to compensate for the liquid taken away by the exhaust gas.

4. In the suction stage, the liquid ring is gradually away from the hub, and the pumping medium is sucked axially from the suction port.

5. Because the impeller is eccentric with respect to the rotating liquid ring, the liquid reciprocates in the space between the blades, —— just like the movement of the piston in the cylinder, —— produces axial suction and compression on the pumping medium.

It operates at 2 vacuum levels

When fitted with an intermediate separator, the left and right parts of the 2BEC pump body can operate at different vacuum levels.As long as the suction pressure difference between the 2 parts (A to B) is less than 80 kPa, A 2BEC can be used as 2 independent vacuum pumps.This feature further enhances the operational flexibility of 2BEC.This flexible solution minimizes energy consumption and footprint in applications that require both vacuum levels.Because the 2BEC was designed with the possibility of long term operation under large differential pressures in mind, its reliability under these operating conditions is not diminished at all.

Configuration:

Application:

2BEN series water ring vacuum pumps are widely used in petrochemical, pharmaceutical, food, sugar industry and other fields. Because the gas compression process is isothermal during the working process, it is not easy to compress and pump flammable and explosive gases. It is dangerous and its application is more extensive.

 

Oil or Not: Oil Free
Structure: Rotary Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: High Vacuum
Work Function: Mainsuction Pump
Working Conditions: Wet
Customization:
Available

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vacuum pump

Can Vacuum Pumps Be Used in the Automotive Industry?

Yes, vacuum pumps are widely used in the automotive industry for various applications. Here’s a detailed explanation:

The automotive industry relies on vacuum pumps for several critical functions and systems within vehicles. Vacuum pumps play a crucial role in enhancing performance, improving fuel efficiency, and enabling the operation of various automotive systems. Here are some key applications of vacuum pumps in the automotive industry:

1. Brake Systems: Vacuum pumps are commonly used in vacuum-assisted brake systems, also known as power brakes. These systems utilize vacuum pressure to amplify the force applied by the driver to the brake pedal, making braking more efficient and responsive. Vacuum pumps help generate the required vacuum for power brake assistance, ensuring reliable and consistent braking performance.

2. Emission Control Systems: Vacuum pumps are integral components of emission control systems in vehicles. They assist in operating components such as the Exhaust Gas Recirculation (EGR) valve and the Evaporative Emission Control (EVAP) system. Vacuum pumps help create the necessary vacuum conditions for proper functioning of these systems, reducing harmful emissions and improving overall environmental performance.

3. HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) systems in vehicles often utilize vacuum pumps for various functions. Vacuum pumps help control the vacuum-operated actuators that regulate the direction, temperature, and airflow of the HVAC system. They ensure efficient operation and precise control of the vehicle’s interior climate control system.

4. Turbocharger and Supercharger Systems: In performance-oriented vehicles, turbocharger and supercharger systems are used to increase engine power and efficiency. Vacuum pumps play a role in these systems by providing vacuum pressure for actuating wastegates, blow-off valves, and other control mechanisms. These components help regulate the boost pressure and ensure optimal performance of the forced induction system.

5. Fuel Delivery Systems: Vacuum pumps are employed in certain types of fuel delivery systems, such as mechanical fuel pumps. These pumps utilize vacuum pressure to draw fuel from the fuel tank and deliver it to the engine. While mechanical fuel pumps are less commonly used in modern vehicles, vacuum pumps are still found in some specialized applications.

6. Engine Management Systems: Vacuum pumps are utilized in engine management systems for various functions. They assist in operating components such as vacuum-operated actuators, vacuum reservoirs, and vacuum sensors. These components play a role in engine performance, emissions control, and overall system functionality.

7. Fluid Control Systems: Vacuum pumps are used in fluid control systems within vehicles, such as power steering systems. Vacuum-assisted power steering systems utilize vacuum pressure to assist the driver in steering, reducing the effort required. Vacuum pumps provide the necessary vacuum for power steering assistance, enhancing maneuverability and driver comfort.

8. Diagnostic and Testing Equipment: Vacuum pumps are also utilized in automotive diagnostic and testing equipment. These pumps create vacuum conditions necessary for testing and diagnosing various vehicle systems, such as intake manifold leaks, brake system integrity, and vacuum-operated components.

It’s important to note that different types of vacuum pumps may be used depending on the specific automotive application. Common vacuum pump technologies in the automotive industry include diaphragm pumps, rotary vane pumps, and electric vacuum pumps.

In summary, vacuum pumps have numerous applications in the automotive industry, ranging from brake systems and emission control to HVAC systems and engine management. They contribute to improved safety, fuel efficiency, environmental performance, and overall vehicle functionality.

vacuum pump

Can Vacuum Pumps Be Used in the Production of Solar Panels?

Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:

Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:

1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.

2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.

3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:

– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.

– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.

– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.

4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.

5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.

In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.vacuum pump

What Is the Purpose of a Vacuum Pump in an HVAC System?

In an HVAC (Heating, Ventilation, and Air Conditioning) system, a vacuum pump serves a crucial purpose. Here’s a detailed explanation:

The purpose of a vacuum pump in an HVAC system is to remove air and moisture from the refrigerant lines and the system itself. HVAC systems, particularly those that rely on refrigeration, operate under specific pressure and temperature conditions to facilitate the transfer of heat. To ensure optimal performance and efficiency, it is essential to evacuate any non-condensable gases, air, and moisture from the system.

Here are the key reasons why a vacuum pump is used in an HVAC system:

1. Removing Moisture: Moisture can be present within an HVAC system due to various factors, such as system installation, leaks, or improper maintenance. When moisture combines with the refrigerant, it can cause issues like ice formation, reduced system efficiency, and potential damage to system components. A vacuum pump helps remove moisture by creating a low-pressure environment, which causes the moisture to boil and turn into vapor, effectively evacuating it from the system.

2. Eliminating Air and Non-Condensable Gases: Air and non-condensable gases, such as nitrogen or oxygen, can enter an HVAC system during installation, repair, or through leaks. These gases can hinder the refrigeration process, affect heat transfer, and decrease system performance. By using a vacuum pump, technicians can evacuate the air and non-condensable gases, ensuring that the system operates with the designed refrigerant and pressure levels.

3. Preparing for Refrigerant Charging: Prior to charging the HVAC system with refrigerant, it is crucial to create a vacuum to remove any contaminants and ensure the system is clean and ready for optimal refrigerant circulation. By evacuating the system with a vacuum pump, technicians ensure that the refrigerant enters a clean and controlled environment, reducing the risk of system malfunctions and improving overall efficiency.

4. Leak Detection: Vacuum pumps are also used in HVAC systems for leak detection purposes. After evacuating the system, technicians can monitor the pressure to check if it holds steady. A significant drop in pressure indicates the presence of leaks, enabling technicians to identify and repair them before charging the system with refrigerant.

In summary, a vacuum pump plays a vital role in an HVAC system by removing moisture, eliminating air and non-condensable gases, preparing the system for refrigerant charging, and aiding in leak detection. These functions help ensure optimal system performance, energy efficiency, and longevity, while also reducing the risk of system malfunctions and damage.

China Good quality 2bec Stainless Steel Industrial Liquid Water Ring Vacuum Pump and Compressor   vacuum pump diyChina Good quality 2bec Stainless Steel Industrial Liquid Water Ring Vacuum Pump and Compressor   vacuum pump diy
editor by CX 2023-12-11

China best Water Circulation Compressor Liquid Ring Vacuum Pump 2BV2070 with Best Sales

Product Description

Product Description

The 2BV water ring vacuum pump is suitable for pumping gas and water vapor, and the suction pressure can reach 33 mbar (97% vacuum).

 

When transformer oil is used as the working fluid (called an oil ring vacuum pump), the suction pressure can reach 6.7mbar (99.3% vacuum degree), which can replace the reciprocating vacuum pump.

 

When the liquid ring vacuum pump works for a long time under the suction pressure close to vacuum, the cavitation protection tube should be connected to protect the pump and eliminate the sound of cavitation. When used as a compressor, its pressure is as high as 0.26MPa.

Model Vacuum Pressure
Mbar(Pa)
Air Flow Rate
M3/min
Capacity
KW
Rotating Speed
Rpm
Water Consumption
L/min
Noise   dB(A) Weight Kg
2060 33(3300) 0.45 0.83 2880 ~2 62 20
2061 33(3300) 0.87 1.45 2880 ~2 65 22
2070 33(3300) 1.33 2.35 2880 ~2.5 66 31
2071 33(3300) 1.83 3.85 2880 ~4.2 72 42

2BV series stainless steel vacuum pump can be used in the application of high corrosion resistance requirements and high cleanliness requirements. According to the working conditions of the 2BV series stainless steel vacuum pump overflow components: pump body, pump cover, disc, impeller material can be selected 304, 316, 316L and other stainless steel materials.(Please specify when ordering)

Equipment installation

1. Installation of water ring vacuum pump:
When the water ring vacuum pump and compressor are installed, the mounting surface must be horizontal and bolted through the hole in the bottom corner to stabilize. Install a filter on the suction pipe.

2. Installation of water ring vacuum pump gas-water separator:
The water ring vacuum pump gas-water separator can be installed directly on the exhaust port of the water ring vacuum pump and bolted. The gas-water separator has a pipeline connected to the pump, which supplies the water ring vacuum pump with working water, and the rest of the working water is supplied by the water supply pipe, and the water supply is adjusted by the valve on
the pipeline. The water ring vacuum pump or compressor should be equipped with a check valve on the intake pipe.

 

Use and maintenance

1, 2BV type water ring vacuum pump In order to make the wear impeller, pump body or stuck impeller not easy to wear, with gas and
working fluid into the pump cavity dust particles, can be washed away through the 2BV type water ring vacuum pump bottom flushing port.

2. If hard water is used as a working liquid, it must be softened or the pump must be cleaned with a solution during the cycle.

3, 2BV type water ring vacuum pump motor often work bearings than the surrounding temperature of 15 °C ~ 20 °C, not allowed to
pass 55 °C ~ 60 °C, normal work of the bearing should be oiled 1-2 times a year, at least once a year to clean the bearing, and
replace the lubricating oil.

4, 2BV type water ring vacuum pump using the mechanical seal, leakage phenomenon, should check whether the mechanical seal of the dynamic, static ring has been damaged, or the sealing ring has been aging, such as the above situation, need to replace the
accessories.

For more models, please feel free to contact us.

24 hours customer service online

 

Company Profile

 

FAQ

Q1: Where is your company?
A: Our factory is located in HangZhou City, ZheJiang Province, China.

 

Q2: How can i get a quotation?
A: You can send us inquiry directly! We will reply you ASAP!

 

Q3: How about the after-sale service?
For most of machines, engineers team provides solutions in the field of Mechanic/ Electric/ Operation.
TM online for 24 hours.
One year warranty period under normal use for most of machines.

After-sales Service: Online Support,Video Technical Support
Warranty: 1 Year
Vacuum Degree: Vacuum
Work Function: Pre-Suction Pump
Working Conditions: Wet
Power Source: Electric
Customization:
Available

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vacuum pump

How Do You Maintain and Troubleshoot Vacuum Pumps?

Maintaining and troubleshooting vacuum pumps is essential to ensure their optimal performance and longevity. Here’s a detailed explanation:

Maintenance of Vacuum Pumps:

1. Regular Inspection: Perform regular visual inspections of the pump to check for any signs of damage, leaks, or abnormal wear. Inspect the motor, belts, couplings, and other components for proper alignment and condition.

2. Lubrication: Follow the manufacturer’s guidelines for lubrication. Some vacuum pumps require regular oil changes or lubrication of moving parts. Ensure that the correct type and amount of lubricant are used.

3. Oil Level Check: Monitor the oil level in oil-sealed pumps and maintain it within the recommended range. Add or replace oil as necessary, following the manufacturer’s instructions.

4. Filter Maintenance: Clean or replace filters regularly to prevent clogging and ensure proper airflow. Clogged filters can impair pump performance and increase energy consumption.

5. Cooling System: If the vacuum pump has a cooling system, inspect it regularly for cleanliness and proper functioning. Clean or replace cooling components as needed to prevent overheating.

6. Seals and Gaskets: Check the seals and gaskets for signs of wear or leakage. Replace any damaged or worn seals promptly to maintain airtightness.

7. Valve Maintenance: If the vacuum pump includes valves, inspect and clean them regularly to ensure proper operation and prevent blockages.

8. Vibration and Noise: Monitor the pump for excessive vibration or unusual noise, which may indicate misalignment, worn bearings, or other mechanical issues. Address these issues promptly to prevent further damage.

Troubleshooting Vacuum Pump Problems:

1. Insufficient Vacuum Level: If the pump is not achieving the desired vacuum level, check for leaks in the system, improper sealing, or worn-out seals. Inspect valves, connections, and seals for leaks and repair or replace as needed.

2. Poor Performance: If the pump is not providing adequate performance, check for clogged filters, insufficient lubrication, or worn-out components. Clean or replace filters, ensure proper lubrication, and replace worn parts as necessary.

3. Overheating: If the pump is overheating, check the cooling system for blockages or insufficient airflow. Clean or replace cooling components and ensure proper ventilation around the pump.

4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn bearings, or other mechanical issues. Inspect and repair or replace damaged or worn parts. Ensure proper alignment and balance of rotating components.

5. Motor Issues: If the pump motor fails to start or operates erratically, check the power supply, electrical connections, and motor components. Test the motor using appropriate electrical testing equipment and consult an electrician or motor specialist if necessary.

6. Excessive Oil Consumption: If the pump is consuming oil at a high rate, check for leaks or other issues that may be causing oil loss. Inspect seals, gaskets, and connections for leaks and repair as needed.

7. Abnormal Odors: Unusual odors, such as a burning smell, may indicate overheating or other mechanical problems. Address the issue promptly and consult a technician if necessary.

8. Manufacturer Guidelines: Always refer to the manufacturer’s guidelines and recommendations for maintenance and troubleshooting specific to your vacuum pump model. Follow the prescribed maintenance schedule and seek professional assistance when needed.

By following proper maintenance procedures and promptly addressing any troubleshooting issues, you can ensure the reliable operation and longevity of your vacuum pump.

vacuum pump

How Do Vacuum Pumps Affect the Performance of Vacuum Chambers?

When it comes to the performance of vacuum chambers, vacuum pumps play a critical role. Here’s a detailed explanation:

Vacuum chambers are enclosed spaces designed to create and maintain a low-pressure environment. They are used in various industries and scientific applications, such as manufacturing, research, and material processing. Vacuum pumps are used to evacuate air and other gases from the chamber, creating a vacuum or low-pressure condition. The performance of vacuum chambers is directly influenced by the characteristics and operation of the vacuum pumps used.

Here are some key ways in which vacuum pumps affect the performance of vacuum chambers:

1. Achieving and Maintaining Vacuum Levels: The primary function of vacuum pumps is to create and maintain the desired vacuum level within the chamber. Vacuum pumps remove air and other gases, reducing the pressure inside the chamber. The efficiency and capacity of the vacuum pump determine how quickly the desired vacuum level is achieved and how well it is maintained. High-performance vacuum pumps can rapidly evacuate the chamber and maintain the desired vacuum level even when there are gas leaks or continuous gas production within the chamber.

2. Pumping Speed: The pumping speed of a vacuum pump refers to the volume of gas it can remove from the chamber per unit of time. The pumping speed affects the rate at which the chamber can be evacuated and the time required to achieve the desired vacuum level. A higher pumping speed allows for faster evacuation and shorter cycle times, improving the overall efficiency of the vacuum chamber.

3. Ultimate Vacuum Level: The ultimate vacuum level is the lowest pressure that can be achieved in the chamber. It depends on the design and performance of the vacuum pump. Higher-quality vacuum pumps can achieve lower ultimate vacuum levels, which are important for applications requiring higher levels of vacuum or for processes that are sensitive to residual gases.

4. Leak Detection and Gas Removal: Vacuum pumps can also assist in leak detection and gas removal within the chamber. By continuously evacuating the chamber, any leaks or gas ingress can be identified and addressed promptly. This ensures that the chamber maintains the desired vacuum level and minimizes the presence of contaminants or unwanted gases.

5. Contamination Control: Some vacuum pumps, such as oil-sealed pumps, use lubricating fluids that can introduce contaminants into the chamber. These contaminants may be undesirable for certain applications, such as semiconductor manufacturing or research. Therefore, the choice of vacuum pump and its potential for introducing contaminants should be considered to maintain the required cleanliness and purity of the vacuum chamber.

6. Noise and Vibrations: Vacuum pumps can generate noise and vibrations during operation, which can impact the performance and usability of the vacuum chamber. Excessive noise or vibrations can interfere with delicate experiments, affect the accuracy of measurements, or cause mechanical stress on the chamber components. Selecting vacuum pumps with low noise and vibration levels is important for maintaining optimal chamber performance.

It’s important to note that the specific requirements and performance factors of a vacuum chamber can vary depending on the application. Different types of vacuum pumps, such as rotary vane pumps, dry pumps, or turbomolecular pumps, offer varying capabilities and features that cater to specific needs. The choice of vacuum pump should consider factors such as the desired vacuum level, pumping speed, ultimate vacuum, contamination control, noise and vibration levels, and compatibility with the chamber materials and gases used.

In summary, vacuum pumps have a significant impact on the performance of vacuum chambers. They enable the creation and maintenance of the desired vacuum level, affect the pumping speed and ultimate vacuum achieved, assist in leak detection and gas removal, and influence contamination control. Careful consideration of the vacuum pump selection ensures optimal chamber performance for various applications.

vacuum pump

Are There Different Types of Vacuum Pumps Available?

Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:

Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:

1. Rotary Vane Vacuum Pumps:

– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.

– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.

2. Diaphragm Vacuum Pumps:

– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.

– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.

3. Scroll Vacuum Pumps:

– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.

– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.

4. Piston Vacuum Pumps:

– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.

– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.

5. Turbo Molecular Vacuum Pumps:

– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.

– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.

6. Diffusion Vacuum Pumps:

– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.

– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.

7. Cryogenic Vacuum Pumps:

– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.

– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.

These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.

China best Water Circulation Compressor Liquid Ring Vacuum Pump 2BV2070   with Best Sales China best Water Circulation Compressor Liquid Ring Vacuum Pump 2BV2070   with Best Sales
editor by CX 2023-12-07

China Hot selling Paper Machine Liquid Compressor Stainless Water Ring Vacuum Pump with Hot selling

Product Description

Paper Machine Liquid Compressor Stainless Water Ring Vacuum Pump

Water ring vacuum pump has the advantages of simple structure, convenient maintenance, reliable operation, high efficiency and energy saving, and can adapt to the bad working conditions such as large displacement, load impact fluctuation. Widely used in paper making, chemical, petrochemical, light industry, pharmaceutical, food, metallurgy, building materials, stone tools, coal washing, mineral processing, fertilizer and other industries.

The 2BV water ring vacuum pump is suitable for the extraction of gas and water vapor with suction pressure up to 33mbar absolute pressure (97% vacuum). When using transformer oil as the working fluid
(called the oil ring vacuum pump), the suction pressure can reach 6.7mbar absolute pressure (99.3% vacuum), which can completely replace the reciprocating vacuum pump. When the liquid ring vacuum pump works for a long time under the suction pressure approaching the limit vacuum, the cavitation protection tube should be connected to protect the pump and eliminate the cavitation sound. When used as a compressor, the maximum pressure is 0.26mpa (absolute pressure). When used as a compressor, 2BV pump power will increase with the increase of exhaust pressure. Please indicate the exhaust pressure to select the appropriate motor power when ordering.

Technical Parameters
 

Water ring vacuum pump
Model CL3002 CL2002
Capacity 3000 m³/h 2000 m³/h
Max pressure 0.07MPa 0.07MPa
Motor Power 132Kw 132Kw
Material parts in flow contact is stainless steel Including: Pump head, motor, connecting pipe, base

Hot Products

There are our best selling products,the quality is praised by customers all over the world.

 

Aotian have sanitary paper machine, culture paper machine, craft kraft paper machine, corrugated paper machine, etc machinery. Please be assured that we are a professional papermaking factory.If you have any need of paper machine spare parts and all papermaking machinery please contact us. Thank you.

Our Company
1.Aotian Machinery Manufacturing Co., Ltd. was founded in 1985, it has a leading position in paper machinery of China.We have a professional production, research and development, sales team. Our main products are paper machine,pulping equipment and paper machine parts.And we have the product certificate,we will meet and exceed your expectations. Please contact our custom service for details .

2.Following is main introduction of our company :
(1).We are a manufacturer and we have import and export rights.
(2).We produce wonderful environmental protection machines and solutions, pulp and paper making machines and solutions as well as tissue paper converting machinery and solutions.
(3).Our main manufacturing facility which spans nearly 30,000m2.
(4).We have achieved a total of 32 patents over the past few years.

Our Customer
These are our clients in Iran ,Pakistan and India.
Our products are sold to more than 100 countries all over the world.

Customer Feedback
Our Products have sold to many countries,and won customer’s good reputation.

Our Service
Service first
1.To provide you with the transformation and upgrading of plant equipment programs, in order to improve the yield and quality
2.Always online to answer technical questions
3.The customer arrives China, accompanied this translation facility until send customers back
4.send engineers to the customer’s national installation and commissioning of the machine, to ensure the normal operation of the machine
5.Our products can guarantee excellent quality, if there is any quality problems, we flew to your country for your free service

FAQ

1.Q:Are you a manufacture?

A: Yes,we have been in providing the professional products in this field for 30 years.

2.Q:How to install the machine?

A:we can help with the installation by vedio,email,picture.if it is a large project,we can arrange our worker help you to install it in your country.

3.Q:How do you pack the products?

A:Normally as the export standard packaging or as your requirement.

4.Q:What’s your available port of shipment?

A:HangZhou port,ZheJiang port and so on.

5.Q:Is it customized available?

A:Yes,according to your detailed drawing you provided.

Contact Us

Any questions, please do not hesitate to contact me. Thank you!

After-sales Service: 12 Month
Warranty: 12 Month
Certification: RoHS, ISO 9001:2000
Samples:
US$ 5000/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

vacuum pump

How Do You Maintain and Troubleshoot Vacuum Pumps?

Maintaining and troubleshooting vacuum pumps is essential to ensure their optimal performance and longevity. Here’s a detailed explanation:

Maintenance of Vacuum Pumps:

1. Regular Inspection: Perform regular visual inspections of the pump to check for any signs of damage, leaks, or abnormal wear. Inspect the motor, belts, couplings, and other components for proper alignment and condition.

2. Lubrication: Follow the manufacturer’s guidelines for lubrication. Some vacuum pumps require regular oil changes or lubrication of moving parts. Ensure that the correct type and amount of lubricant are used.

3. Oil Level Check: Monitor the oil level in oil-sealed pumps and maintain it within the recommended range. Add or replace oil as necessary, following the manufacturer’s instructions.

4. Filter Maintenance: Clean or replace filters regularly to prevent clogging and ensure proper airflow. Clogged filters can impair pump performance and increase energy consumption.

5. Cooling System: If the vacuum pump has a cooling system, inspect it regularly for cleanliness and proper functioning. Clean or replace cooling components as needed to prevent overheating.

6. Seals and Gaskets: Check the seals and gaskets for signs of wear or leakage. Replace any damaged or worn seals promptly to maintain airtightness.

7. Valve Maintenance: If the vacuum pump includes valves, inspect and clean them regularly to ensure proper operation and prevent blockages.

8. Vibration and Noise: Monitor the pump for excessive vibration or unusual noise, which may indicate misalignment, worn bearings, or other mechanical issues. Address these issues promptly to prevent further damage.

Troubleshooting Vacuum Pump Problems:

1. Insufficient Vacuum Level: If the pump is not achieving the desired vacuum level, check for leaks in the system, improper sealing, or worn-out seals. Inspect valves, connections, and seals for leaks and repair or replace as needed.

2. Poor Performance: If the pump is not providing adequate performance, check for clogged filters, insufficient lubrication, or worn-out components. Clean or replace filters, ensure proper lubrication, and replace worn parts as necessary.

3. Overheating: If the pump is overheating, check the cooling system for blockages or insufficient airflow. Clean or replace cooling components and ensure proper ventilation around the pump.

4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn bearings, or other mechanical issues. Inspect and repair or replace damaged or worn parts. Ensure proper alignment and balance of rotating components.

5. Motor Issues: If the pump motor fails to start or operates erratically, check the power supply, electrical connections, and motor components. Test the motor using appropriate electrical testing equipment and consult an electrician or motor specialist if necessary.

6. Excessive Oil Consumption: If the pump is consuming oil at a high rate, check for leaks or other issues that may be causing oil loss. Inspect seals, gaskets, and connections for leaks and repair as needed.

7. Abnormal Odors: Unusual odors, such as a burning smell, may indicate overheating or other mechanical problems. Address the issue promptly and consult a technician if necessary.

8. Manufacturer Guidelines: Always refer to the manufacturer’s guidelines and recommendations for maintenance and troubleshooting specific to your vacuum pump model. Follow the prescribed maintenance schedule and seek professional assistance when needed.

By following proper maintenance procedures and promptly addressing any troubleshooting issues, you can ensure the reliable operation and longevity of your vacuum pump.

vacuum pump

Can Vacuum Pumps Be Used for Chemical Distillation?

Yes, vacuum pumps are commonly used in chemical distillation processes. Here’s a detailed explanation:

Chemical distillation is a technique used to separate or purify components of a mixture based on their different boiling points. The process involves heating the mixture to evaporate the desired component and then condensing the vapor to collect the purified substance. Vacuum pumps play a crucial role in chemical distillation by creating a reduced pressure environment, which lowers the boiling points of the components and enables distillation at lower temperatures.

Here are some key aspects of using vacuum pumps in chemical distillation:

1. Reduced Pressure: By creating a vacuum or low-pressure environment in the distillation apparatus, vacuum pumps lower the pressure inside the system. This reduction in pressure lowers the boiling points of the components, allowing distillation to occur at temperatures lower than their normal boiling points. This is particularly useful for heat-sensitive or high-boiling-point compounds that would decompose or become thermally degraded at higher temperatures.

2. Increased Boiling Point Separation: Vacuum distillation increases the separation between the boiling points of the components, making it easier to achieve a higher degree of purification. In regular atmospheric distillation, the boiling points of some components may overlap, leading to less effective separation. By operating under vacuum, the boiling points of the components are further apart, improving the selectivity and efficiency of the distillation process.

3. Energy Efficiency: Vacuum distillation can be more energy-efficient compared to distillation under atmospheric conditions. The reduced pressure lowers the required temperature for distillation, resulting in reduced energy consumption and lower operating costs. This is particularly advantageous when dealing with large-scale distillation processes or when distilling heat-sensitive compounds that require careful temperature control.

4. Types of Vacuum Pumps: Different types of vacuum pumps can be used in chemical distillation depending on the specific requirements of the process. Some commonly used vacuum pump types include:

– Rotary Vane Pumps: Rotary vane pumps are widely used in chemical distillation due to their ability to achieve moderate vacuum levels and handle various gases. They work by using rotating vanes to create chambers that expand and contract, enabling the pumping of gas or vapor.

– Diaphragm Pumps: Diaphragm pumps are suitable for smaller-scale distillation processes. They use a flexible diaphragm that moves up and down to create a vacuum and compress the gas or vapor. Diaphragm pumps are often oil-free, making them suitable for applications where avoiding oil contamination is essential.

– Liquid Ring Pumps: Liquid ring pumps can handle more demanding distillation processes and corrosive gases. They rely on a rotating liquid ring to create a seal and compress the gas or vapor. Liquid ring pumps are commonly used in chemical and petrochemical industries.

– Dry Screw Pumps: Dry screw pumps are suitable for high-vacuum distillation processes. They use intermeshing screws to compress and transport gas or vapor. Dry screw pumps are known for their high pumping speeds, low noise levels, and oil-free operation.

Overall, vacuum pumps are integral to chemical distillation processes as they create the necessary reduced pressure environment that enables distillation at lower temperatures. By using vacuum pumps, it is possible to achieve better separation, improve energy efficiency, and handle heat-sensitive compounds effectively. The choice of vacuum pump depends on factors such as the required vacuum level, the scale of the distillation process, and the nature of the compounds being distilled.

vacuum pump

Are There Different Types of Vacuum Pumps Available?

Yes, there are various types of vacuum pumps available, each designed to suit specific applications and operating principles. Here’s a detailed explanation:

Vacuum pumps are classified based on their operating principles, mechanisms, and the type of vacuum they can generate. Some common types of vacuum pumps include:

1. Rotary Vane Vacuum Pumps:

– Description: Rotary vane pumps are positive displacement pumps that use rotating vanes to create a vacuum. The vanes slide in and out of slots in the pump rotor, trapping and compressing gas to create suction and generate a vacuum.

– Applications: Rotary vane vacuum pumps are widely used in applications requiring moderate vacuum levels, such as laboratory vacuum systems, packaging, refrigeration, and air conditioning.

2. Diaphragm Vacuum Pumps:

– Description: Diaphragm pumps use a flexible diaphragm that moves up and down to create a vacuum. The diaphragm separates the vacuum chamber from the driving mechanism, preventing contamination and oil-free operation.

– Applications: Diaphragm vacuum pumps are commonly used in laboratories, medical equipment, analysis instruments, and applications where oil-free or chemical-resistant vacuum is required.

3. Scroll Vacuum Pumps:

– Description: Scroll pumps have two spiral-shaped scrolls—one fixed and one orbiting—which create a series of moving crescent-shaped gas pockets. As the scrolls move, gas is continuously trapped and compressed, resulting in a vacuum.

– Applications: Scroll vacuum pumps are suitable for applications requiring a clean and dry vacuum, such as analytical instruments, vacuum drying, and vacuum coating.

4. Piston Vacuum Pumps:

– Description: Piston pumps use reciprocating pistons to create a vacuum by compressing gas and then releasing it through valves. They can achieve high vacuum levels but may require lubrication.

– Applications: Piston vacuum pumps are used in applications requiring high vacuum levels, such as vacuum furnaces, freeze drying, and semiconductor manufacturing.

5. Turbo Molecular Vacuum Pumps:

– Description: Turbo pumps use high-speed rotating blades or impellers to create a molecular flow, continuously pumping gas molecules out of the system. They typically require a backing pump to operate.

– Applications: Turbo molecular pumps are used in high vacuum applications, such as semiconductor fabrication, research laboratories, and mass spectrometry.

6. Diffusion Vacuum Pumps:

– Description: Diffusion pumps rely on the diffusion of gas molecules and their subsequent removal by a high-speed jet of vapor. They operate at high vacuum levels and require a backing pump.

– Applications: Diffusion pumps are commonly used in applications requiring high vacuum levels, such as vacuum metallurgy, space simulation chambers, and particle accelerators.

7. Cryogenic Vacuum Pumps:

– Description: Cryogenic pumps use extremely low temperatures to condense and capture gas molecules, creating a vacuum. They rely on cryogenic fluids, such as liquid nitrogen or helium, for operation.

– Applications: Cryogenic vacuum pumps are used in ultra-high vacuum applications, such as particle physics research, material science, and fusion reactors.

These are just a few examples of the different types of vacuum pumps available. Each type has its advantages, limitations, and suitability for specific applications. The choice of vacuum pump depends on factors like required vacuum level, gas compatibility, reliability, cost, and the specific needs of the application.

China Hot selling Paper Machine Liquid Compressor Stainless Water Ring Vacuum Pump   with Hot selling	China Hot selling Paper Machine Liquid Compressor Stainless Water Ring Vacuum Pump   with Hot selling
editor by CX 2023-11-07

China supplier 2bec V-Belts Driven Liquid Water Ring Vacuum Pump and Compressor manufacturer

Product Description


Brief introduction:

2BEC series water ring vacuum pump CZPT single function, distribution plate and impeller adopt optimal design, with friction-free surface, no lubricating oil, compact structure, reliable operation, easy to use and maintain, wide selection range, simple structure and easy maintenance.It is mainly used for pumping gas without particles. The working medium is clean water at room temperature. Acid, alkali and other media can also be used as working liquid for special requirements.

Parameters:

Gas range:  4.8—-450m3/min

Limit vacuum degree: 33hpa—-160hpa

Efficiency:  40—-65%

Features:

1.Single stage, single function, optimized design of distribution plate and impeller, high efficiency, simple structure and easy maintenance.

2.The flexible valve plate automatically adjusts the exhaust Angle, so that the pump can operate efficiently under different suction conditions.

3.The impeller end face adopts grading design, which reduces the sensitivity of the pump to dust and water scale formation in the medium.

4. Packing gland is divided into half structure, more convenient to replace packing.

5. Small size pump, with packing and mechanical seal 2 types of shaft seal.

6. Rotor with impeller diameter greater than 200mm, shaft sealing position is equipped with shaft sleeve to protect shaft wear.

7. Improved bearing structure, large axial and radial bearing capacity, accurate positioning, to ensure reliable operation of the pump.

8. Equipped with heat exchanger to realize working liquid circulation, reduce water consumption, no need to set additional booster.

9. When installed with cavitation prevention device, the cavitation resistance of pump running under higher vacuum can be improved effectively.

10. Adopt specially designed steam separator to separate, effectively reduce resistance and reduce noise.

11.The smooth surface of the flow component can effectively reduce the precipitation and reduce the scaling process.

12. Wide suction range, with a stage injector, suction pressure can be lower than 33hpa.

Structure:
 

1. The only rotating part of 2BEA/2BEC —- impeller makes the working fluid form hydraulic pressure in the oval pump body by rotating.At this time, the working fluid plays 3 roles of sealing medium, compression medium and cooling medium at the same time, without wear and lubrication.

2. In the exhaust stage, the liquid ring gradually approaches the hub, and the pumping medium is discharged from the exhaust port along the axial direction.

3. Continuous injection of supplementary liquid to compensate for the liquid taken away by the exhaust gas.

4. In the suction stage, the liquid ring is gradually away from the hub, and the pumping medium is sucked axially from the suction port.

5. Because the impeller is eccentric with respect to the rotating liquid ring, the liquid reciprocates in the space between the blades, —— just like the movement of the piston in the cylinder, —— produces axial suction and compression on the pumping medium.

It operates at 2 vacuum levels

When fitted with an intermediate separator, the left and right parts of the 2BEC pump body can operate at different vacuum levels.As long as the suction pressure difference between the 2 parts (A to B) is less than 80 kPa, A 2BEC can be used as 2 independent vacuum pumps.This feature further enhances the operational flexibility of 2BEC.This flexible solution minimizes energy consumption and footprint in applications that require both vacuum levels.Because the 2BEC was designed with the possibility of long term operation under large differential pressures in mind, its reliability under these operating conditions is not diminished at all.

Configuration:

Application:

2BEN series water ring vacuum pumps are widely used in petrochemical, pharmaceutical, food, sugar industry and other fields. Because the gas compression process is isothermal during the working process, it is not easy to compress and pump flammable and explosive gases. It is dangerous and its application is more extensive.

Oil or Not: Oil Free
Structure: Rotary Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: High Vacuum
Work Function: Mainsuction Pump
Working Conditions: Wet
Customization:
Available

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Vacuum Pump

Basic knowledge of vacuum pump

A vacuum pump is a device that draws gas molecules from a sealed volume and maintains a partial vacuum. Its main job is to create a relative vacuum within a given volume or volumes. There are many types of vacuum pumps. This article will describe how they work, their types, and their applications.

How it works

A vacuum pump is a mechanical device that removes gas from a system by applying it to a higher pressure than the surrounding atmosphere. The working principle of the vacuum pump is based on the principle of gas transfer and entrapment. Vacuum pumps can be classified according to their vacuum level and the number of molecules that can be removed per cubic centimeter of space. In medium to high vacuum, viscous flow occurs when gas molecules collide with each other. Increasing the vacuum causes molecular or transitional flow.
A vacuum pump has several components that make it a versatile tool. One of the main components is the motor, which consists of a rotor and a stator. The rotor and stator contain coils that generate a magnetic field when excited. Both parts must be mounted on a base that supports the weight of the pump. There is also an oil drain that circulates oil throughout the system for lubrication and cooling purposes.
Another type of vacuum pump is the liquid ring vacuum pump. It works by positioning the impeller above or below the blades. Liquid ring pumps can also adjust the speed of the impeller. However, if you plan to use this type of pump, it is advisable to consult a specialist.
Vacuum pumps work by moving gas molecules to areas of higher or lower pressure. As the pressure decreases, the removal of the molecules becomes more difficult. Industrial vacuum systems require pumps capable of operating in the 1 to 10-6 Torr range.

Type

There are different types of vacuum pumps. They are used in many different applications, such as laboratories. The main purpose of these pumps is to remove air or gas molecules from the vacuum chamber. Different types of pumps use different techniques to achieve this. Some types of pumps use positive displacement, while others use liquid ring, molecular transfer, and entrapment techniques.
Some of these pumps are used in industrial processes, including making vacuum tubes, CRTs, electric lights, and semiconductor processing. They are also used in motor vehicles to power hydraulic components and aircraft. The gyroscope is usually controlled by these pumps. In some cases, they are also used in medical settings.
How a vacuum pump works depends on the type of gas being pumped. There are three main types: positive displacement, negative displacement, and momentum transfer. Depending on the type of lubrication, these principles can be further divided into different types of pumps. For example, dry vacuum pumps are less sensitive to gases and vapors.
Another type of vacuum pump is called a rotary vane pump. This type of pump has two main components, the rotor and the vacuum chamber. These pumps work by rotating moving parts against the pump casing. The mating surfaces of rotary pumps are designed with very small clearances to prevent fluid leakage to the low pressure side. They are suitable for vacuum applications requiring low pulsation and high continuous flow. However, they are not suitable for use with grinding media.
There are many types of vacuum pumps and it is important to choose the right one for your application. The type of pump depends on the needs and purpose of the system. The larger ones can work continuously, and the smaller ones are more suitable for intermittent use.
Vacuum Pump

Apply

Vacuum pumps are used in a variety of industrial and scientific processes. For example, they are used in the production of vacuum tubes, CRTs, and electric lamps. They are also used in semiconductor processing. Vacuum pumps are also used as mechanical supports for other equipment. For example, there may be multiple vacuum pumps on the engine of a motor vehicle that powers the hydraulic components of an aircraft. In addition, they are often used in fusion research.
The most common type of vacuum pump used in the laboratory is the rotary vane pump. It works by directing airflow through a series of rotating blades in a circular housing. As the blades pass through the casing, they remove gas from the cavity and create a vacuum. Rotary pumps are usually single or double-stage and can handle pressures between 10 and 6 bar. It also has a high pumping speed.
Vacuum pumps are also used to fabricate solar cells on wafers. This involves a range of processes including doping, diffusion, dry etching, plasma-enhanced chemical vapor deposition, and bulk powder generation. These applications depend on the type of vacuum pump used in the process, and the vacuum pump chosen should be designed for the environment.
While there are several types of vacuum pumps available, their basic working principles remain the same. Each has different functions and capacities, depending on the type of vacuum. Generally divided into positive displacement pump, rotary vane pump, liquid ring pump, and molecular delivery pump.

Maintenance

The party responsible for general maintenance and repairs is the Principal Investigator (PI). Agknxs must be followed and approved by the PI and other relevant laboratory personnel. The Agknx provides guidelines for routine maintenance of vacuum pump equipment. Agknxs are not intended to replace detailed routine inspections of vacuum pump equipment, which should be performed by certified/qualified service personnel. If the device fails, the user should contact PI or RP for assistance.
First, check the vacuum pump for any loose parts. Make sure the inlet and outlet pressure gauges are open. When the proper pressure is shown, open the gate valve. Also, check the vacuum pump head and flow. Flow and head should be within the range indicated on the label. Bearing temperature should be within 35°F and maximum temperature should not exceed 80°F. The vacuum pump bushing should be replaced when it is severely worn.
If the vacuum pump has experienced several abnormal operating conditions, a performance test should be performed. Results should be compared to reference values ​​to identify abnormalities. To avoid premature pump failure, a systematic approach to predictive maintenance is essential. This is a relatively new area in the semiconductor industry, but leading semiconductor companies and major vacuum pump suppliers have yet to develop a consistent approach.
A simplified pump-down test method is proposed to evaluate the performance of vacuum pumps. The method includes simulated aeration field tests and four pump performance indicators. Performance metrics are evaluated under gas-loaded, idle, and gas-load-dependent test conditions.
Vacuum Pump

Cost

The total cost of a vacuum pump consists of two main components: the initial investment and ongoing maintenance costs. The latter is the most expensive component, as it consumes about four to five times the initial investment. Therefore, choosing a more energy-efficient model is a good way to reduce the total system cost and payback period.
The initial cost of a vacuum pump is about $786. Oil-lubricated rotary vane pumps are the cheapest, while oil-free rotary vane pumps are slightly more expensive. Non-contact pumps also cost slightly more. The cost of a vacuum pump is not high, but it is a factor that needs careful consideration.
When choosing a vacuum pump, it is important to consider the type of gas being pumped. Some pumps are only suitable for pumping air, while others are designed to pump helium. Oil-free air has a different pumping rate profile than air. Therefore, you need to consider the characteristics of the medium to ensure that the pump meets your requirements. The cost of a vacuum pump can be much higher than the purchase price, as the daily running and maintenance costs can be much higher.
Lubricated vacuum pumps tend to be more durable and less expensive, but they may require more maintenance. Maintenance costs will depend on the type of gas that needs to be pumped. Lighter gases need to be pumped slowly, while heavier gases need to be pumped faster. The maintenance level of a vacuum pump also depends on how often it needs to be lubricated.
Diaphragm vacuum pumps require regular maintenance and oil changes. The oil in the diaphragm pump should be changed every 3000 hours of use. The pump is also resistant to chemicals and corrosion. Therefore, it can be used in acidic and viscous products.

China supplier 2bec V-Belts Driven Liquid Water Ring Vacuum Pump and Compressor   manufacturer China supplier 2bec V-Belts Driven Liquid Water Ring Vacuum Pump and Compressor   manufacturer
editor by CX 2023-05-11