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China best Dse390 11kw 4PA 109L/S Dry Screw Vacuum Pumps vacuum pump electric

Product Description

>DSE390 Dry Screw Vacuum Pumps

Dry screw vacuum pumps operate with 2 screw rotors rotating in opposite directions. This traps the medium to be pumped between the cylinder and the screw chambers and transports it to the gas discharge. The advanced screw design results in lower electric energy consumption compared to standard screw designs. It also results in a lower heat load of the compressed gas.

Cooling can be achieved through a high performance air cooling method eliminating the need of cooling water or indirect cooling method resulting in uniform temperatures throughout the pump body, eliminating cold spots and providing a thermally stable water jacket. The advanced screw design allows for best-in-class hydrogen pumping capabilities. Water cooling can take place in form of both direct water cooling or radiator cooling with air-cooled heat exchangers.

  • Complete series with pumping capacity of 35 to 1100 m3/h
  • Optimal ultimate pressure and broadest range of applications
  • Completely dry and oil-free
  • High pumping speed at atmospheric pressure reduces the pump-down time
  • Water cooling with temperature monitoring
  • Saving energy costs through internal compression
  • Wear-free dynamic seal
  • Direct gas flow and optimized temperature profile minimize deposits
  • Low energy consumption, low noise level
  • Extensive range of accessories
Technical data Unit DSE390
Pumping Speed m3/h 390
L/S 109
Ultimate Vacuum Torr 0.03
Pa 4
Motor Power Kw 11
Motor speed rpm 2900
Inlet Flange mm DN80
Outlet Flange mm DN40
Cooling Water Pressure barg 2~4
Cooling Water Flow L/min 6
Cooling Water Temp ºC 5-35
Noise dB(A) ≤75
Weight Kg 450

Applications

  • Metallurgy
  • Coating
  • Freeze drying
  • Load locks
  • Electron beam welding
  • Gas separation
  • Superclean gas applications
  • Degassing

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Oil or Not: Oil Free
Structure: Dry Screw Vacuum Pump
Exhauster Method: Positive Displacement Pump
Vacuum Degree: Vacuum
Work Function: Dry Screw Pump
Working Conditions: Dry
Customization:
Available

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vacuum pump

What Is the Role of Vacuum Pumps in Semiconductor Manufacturing?

Vacuum pumps play a critical role in semiconductor manufacturing processes. Here’s a detailed explanation:

Semiconductor manufacturing involves the production of integrated circuits (ICs) and other semiconductor devices used in various electronic applications. Vacuum pumps are used extensively throughout the semiconductor manufacturing process to create and maintain the required vacuum conditions for specific manufacturing steps.

Here are some key roles of vacuum pumps in semiconductor manufacturing:

1. Deposition Processes: Vacuum pumps are used in deposition processes such as physical vapor deposition (PVD) and chemical vapor deposition (CVD). These processes involve depositing thin films of materials onto semiconductor wafers to create various layers and patterns. Vacuum pumps help create a low-pressure environment necessary for precise control of the deposition process, ensuring uniform and high-quality film formation.

2. Etching and Cleaning: Vacuum pumps are utilized in etching and cleaning processes, which involve the removal of specific layers or contaminants from semiconductor wafers. Dry etching techniques, such as plasma etching and reactive ion etching, require a vacuum environment to facilitate the ionization and removal of material. Vacuum pumps aid in creating the necessary low-pressure conditions for efficient etching and cleaning processes.

3. Ion Implantation: Ion implantation is a process used to introduce impurities into specific regions of a semiconductor wafer to modify its electrical properties. Vacuum pumps are used to evacuate the ion implantation chamber, creating the required vacuum environment for accurate and controlled ion beam acceleration and implantation.

4. Wafer Handling and Transfer: Vacuum pumps are employed in wafer handling and transfer systems. These systems utilize vacuum suction to securely hold and manipulate semiconductor wafers during various manufacturing steps, such as loading and unloading from process chambers, robotic transfer between tools, and wafer alignment.

5. Load Lock Systems: Load lock systems are used to transfer semiconductor wafers between atmospheric conditions and the vacuum environment of process chambers. Vacuum pumps are integral components of load lock systems, creating and maintaining the vacuum conditions necessary for wafer transfer while minimizing contamination risks.

6. Metrology and Inspection: Vacuum pumps are utilized in metrology and inspection tools used for characterizing semiconductor devices. These tools, such as scanning electron microscopes (SEMs) and focused ion beam (FIB) systems, often operate in a vacuum environment to enable high-resolution imaging and accurate analysis of semiconductor structures and defects.

7. Leak Detection: Vacuum pumps are employed in leak detection systems to identify and locate leaks in vacuum chambers, process lines, and other components. These systems rely on vacuum pumps to evacuate the system and then monitor for any pressure rise, indicating the presence of leaks.

8. Cleanroom Environment Control: Semiconductor manufacturing facilities maintain cleanroom environments to prevent contamination during the fabrication process. Vacuum pumps are used in the design and operation of the cleanroom ventilation and filtration systems, helping to maintain the required air cleanliness levels by removing particulates and maintaining controlled air pressure differentials.

Vacuum pumps used in semiconductor manufacturing processes are often specialized to meet the stringent requirements of the industry. They need to provide high vacuum levels, precise control, low contamination levels, and reliability for continuous operation.

Overall, vacuum pumps are indispensable in semiconductor manufacturing, enabling the creation of the necessary vacuum conditions for various processes, ensuring the production of high-quality semiconductor devices.

vacuum pump

Can Vacuum Pumps Be Used for Chemical Distillation?

Yes, vacuum pumps are commonly used in chemical distillation processes. Here’s a detailed explanation:

Chemical distillation is a technique used to separate or purify components of a mixture based on their different boiling points. The process involves heating the mixture to evaporate the desired component and then condensing the vapor to collect the purified substance. Vacuum pumps play a crucial role in chemical distillation by creating a reduced pressure environment, which lowers the boiling points of the components and enables distillation at lower temperatures.

Here are some key aspects of using vacuum pumps in chemical distillation:

1. Reduced Pressure: By creating a vacuum or low-pressure environment in the distillation apparatus, vacuum pumps lower the pressure inside the system. This reduction in pressure lowers the boiling points of the components, allowing distillation to occur at temperatures lower than their normal boiling points. This is particularly useful for heat-sensitive or high-boiling-point compounds that would decompose or become thermally degraded at higher temperatures.

2. Increased Boiling Point Separation: Vacuum distillation increases the separation between the boiling points of the components, making it easier to achieve a higher degree of purification. In regular atmospheric distillation, the boiling points of some components may overlap, leading to less effective separation. By operating under vacuum, the boiling points of the components are further apart, improving the selectivity and efficiency of the distillation process.

3. Energy Efficiency: Vacuum distillation can be more energy-efficient compared to distillation under atmospheric conditions. The reduced pressure lowers the required temperature for distillation, resulting in reduced energy consumption and lower operating costs. This is particularly advantageous when dealing with large-scale distillation processes or when distilling heat-sensitive compounds that require careful temperature control.

4. Types of Vacuum Pumps: Different types of vacuum pumps can be used in chemical distillation depending on the specific requirements of the process. Some commonly used vacuum pump types include:

– Rotary Vane Pumps: Rotary vane pumps are widely used in chemical distillation due to their ability to achieve moderate vacuum levels and handle various gases. They work by using rotating vanes to create chambers that expand and contract, enabling the pumping of gas or vapor.

– Diaphragm Pumps: Diaphragm pumps are suitable for smaller-scale distillation processes. They use a flexible diaphragm that moves up and down to create a vacuum and compress the gas or vapor. Diaphragm pumps are often oil-free, making them suitable for applications where avoiding oil contamination is essential.

– Liquid Ring Pumps: Liquid ring pumps can handle more demanding distillation processes and corrosive gases. They rely on a rotating liquid ring to create a seal and compress the gas or vapor. Liquid ring pumps are commonly used in chemical and petrochemical industries.

– Dry Screw Pumps: Dry screw pumps are suitable for high-vacuum distillation processes. They use intermeshing screws to compress and transport gas or vapor. Dry screw pumps are known for their high pumping speeds, low noise levels, and oil-free operation.

Overall, vacuum pumps are integral to chemical distillation processes as they create the necessary reduced pressure environment that enables distillation at lower temperatures. By using vacuum pumps, it is possible to achieve better separation, improve energy efficiency, and handle heat-sensitive compounds effectively. The choice of vacuum pump depends on factors such as the required vacuum level, the scale of the distillation process, and the nature of the compounds being distilled.

vacuum pump

Can Vacuum Pumps Be Used in Food Processing?

Yes, vacuum pumps are widely used in food processing for various applications. Here’s a detailed explanation:

Vacuum pumps play a crucial role in the food processing industry by enabling the creation and maintenance of vacuum or low-pressure environments. They offer several benefits in terms of food preservation, packaging, and processing. Here are some common applications of vacuum pumps in food processing:

1. Vacuum Packaging: Vacuum pumps are extensively used in vacuum packaging processes. Vacuum packaging involves removing air from the packaging container to create a vacuum-sealed environment. This process helps extend the shelf life of food products by inhibiting the growth of spoilage-causing microorganisms and reducing oxidation. Vacuum pumps are used to evacuate the air from the packaging, ensuring a tight seal and maintaining the quality and freshness of the food.

2. Freeze Drying: Vacuum pumps are essential in freeze drying or lyophilization processes used in food processing. Freeze drying involves removing moisture from food products while they are frozen, preserving their texture, flavor, and nutritional content. Vacuum pumps create a low-pressure environment that allows frozen water to directly sublimate from solid to vapor, resulting in the removal of moisture from the food without causing damage or loss of quality.

3. Vacuum Cooling: Vacuum pumps are utilized in vacuum cooling processes for rapid and efficient cooling of food products. Vacuum cooling involves placing the food in a vacuum chamber and reducing the pressure. This lowers the boiling point of water, facilitating the rapid evaporation of moisture and heat from the food, thereby cooling it quickly. Vacuum cooling helps maintain the freshness, texture, and quality of delicate food items such as fruits, vegetables, and bakery products.

4. Vacuum Concentration: Vacuum pumps are employed in vacuum concentration processes in the food industry. Vacuum concentration involves removing excess moisture from liquid food products to increase their solids content. By creating a vacuum, the boiling point of the liquid is reduced, allowing for gentle evaporation of water while preserving the desired flavors, nutrients, and viscosity of the product. Vacuum concentration is commonly used in the production of juices, sauces, and concentrates.

5. Vacuum Mixing and Deaeration: Vacuum pumps are used in mixing and deaeration processes in food processing. In the production of certain food products such as chocolates, confectioneries, and sauces, vacuum mixing is employed to remove air bubbles, achieve homogeneity, and improve product texture. Vacuum pumps aid in the removal of entrapped air and gases, resulting in smooth and uniform food products.

6. Vacuum Filtration: Vacuum pumps are utilized in food processing for vacuum filtration applications. Vacuum filtration involves separating solids from liquids or gases using a filter medium. Vacuum pumps create suction that draws the liquid or gas through the filter, leaving behind the solid particles. Vacuum filtration is commonly used in processes such as clarifying liquids, removing impurities, and separating solids from liquids in the production of beverages, oils, and dairy products.

7. Marinating and Brining: Vacuum pumps are employed in marinating and brining processes in the food industry. By applying a vacuum to the marinating or brining container, the pressure is reduced, allowing the marinade or brine to penetrate the food more efficiently. Vacuum marinating and brining help enhance flavor absorption, reduce marinating time, and improve the overall taste and texture of the food.

8. Controlled Atmosphere Packaging: Vacuum pumps are used in controlled atmosphere packaging (CAP) systems in the food industry. CAP involves modifying the gas composition within food packaging to extend the shelf life and maintain the quality of perishable products. Vacuum pumps aid in the removal of oxygen or other unwanted gases from the package, allowing the introduction of a desired gas mixture that preserves the food’s freshness and inhibits microbial growth.

These are just a few examples of how vacuum pumps are used in food processing. The ability to create and control vacuum or low-pressure environments is a valuable asset in preserving food quality, enhancing shelf life, and facilitating various processing techniques in the food industry.

China best Dse390 11kw 4PA 109L/S Dry Screw Vacuum Pumps   vacuum pump electricChina best Dse390 11kw 4PA 109L/S Dry Screw Vacuum Pumps   vacuum pump electric
editor by Dream 2024-05-16

China supplier Lgv540 11kw 540m3/H Air Cooled Dry Oil Free Screw Vacuum Pump for Lab Vacuum Distillation vacuum pump and compressor

Product Description

 

Product Description

The dry screw vacuum pump is a rotor that uses a pair of parallel screws to make synchronous, high-speed and reverse rotation in the pump housing. The rotor and the inner wall of the pump body form a number of sealing spaces. During the rotation, the continuous transmission of gas is formed to achieve the purpose of suction and exhaust.

The screw vacuum pump has a simple structure, but its processing technology requires higher requirements. It must ensure that the height between rotors is parallel, and that between rotors and between rotors and the inner wall of the pump body, there is a very small gap and no friction caused by contact, so as to ensure the realization of gas transmission and reduce gas backflow without the need for oil lubrication and sealing.

This requires that the entire product must be the highest standard from material selection to processing. Because the clearance between components is required to be very small, it is necessary to ensure that the screw and pump body materials are not easy to deform, especially when the temperature changes to a certain value, the locking phenomenon cannot occur due to deformation. Special material treatment shall be selected to ensure the fine processing of all parts. In addition to the fine processing of the 2 screws, dynamic balance correction shall be carried out. The shaft end bearing must be a high-quality special bearing, which not only ensures the parallelism of the screw rotor and is not prone to slight displacement, but also ensures smooth rotation and is not affected by temperature and other factors. When the vacuum pump is working, the clearance between them is small without friction, the operation is stable, the vibration is small, the noise is low, the energy is saved, and the service life is extended. The special screw structure can continuously promote the air flow without compression. The exhaust port is lower than the screw position, the liquid discharge capacity is strong, and it is easy to clean. The pump cavity has short channels, no partitions, and the exhaust and discharge are smooth, so the working efficiency is high, the suction is super strong, and the limit vacuum degree of the pump is greatly improved, It can provide high vacuum ≤ 5Pa or even close to 1Pa; There is no lubrication and pollution in the working chamber, which can provide a clean vacuum without worrying about backflow pollution. Extracts can also be directly recycled or discharged without environmental pressure. Elaborate design, simple structure and precise processing make it more convenient to use and easier to maintain, which is favored by many industry users. It is widely used, not only to extract condensable gas, but also to extract gas containing a large amount of water vapor and a small amount of dust. The specially treated overflow surface can also be used to extract certain corrosive gas, and it is also a special product for oil and gas recovery, solvent recovery, special gas recovery and other industries.
 

Our Advantages

1,Clean and environment-friendly, the working chamber is free of lubricating oil, which is conducive to medium recovery, can obtain clean vacuum, no oil consumption, waste water discharge, and no pollution to the environment.
2,The vacuum degree is high, the limit vacuum degree is ≤ 1Pa, and the pumping capacity in the high vacuum area is large.
3,The anti-corrosion design is optional. The flow passage parts are made of titanium, stainless steel, nano ceramics, spraying NIP alloy and other materials and anti-corrosion coatings.
4,The condensable gas and a small amount of dust gas can be removed, and an automatic purging device is designed.
5,Special shaft seal design prevents mutual pollution between pumped medium and lubricating oil.
6,Variable pitch screw pump saves energy and has low noise.
7,The operation is stable, the rotor is subject to fine dynamic balance test, and the operation vibration is small.
8,High configuration, sealed in Germany, bearing NSK, gear grade 5 grinding.
 

Typical Use

——Oil and gas recovery.    ——Biological medicine ——Food Processing —— Single crystal furnace
——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis

Screw vacuum pump can be configured according to user requirements, or it can use explosion-proof motor with high configuration. Because of its low noise, no oil and no pollution, clean and high vacuum, simple and convenient use, operation and maintenance, it is widely used in oil and gas recovery, vacuum coating, biomedicine, food processing, single crystal furnace, vacuum molding, vacuum smelting, electronic photovoltaic, semiconductor synthesis and many other industries. It can be used as a single pump or as a unit with other pumps.
 

Product Parameters

The dry oil-free screw vacuum pump produced by our company can be divided into air cooling and water cooling according to the vacuum pumping rate, and there are many models for you to choose.

 Air cooling    Dry screw vacuum pump

Type
(Air cooled series)
 Basic parameters 
Pumping speed
(m3/h)
Presure limit(Pa)  Power (kW)  revolution (rpm) Inlet caliber
(mm)
outlet caliber (mm) Pump head weight
(kg)
noise dB(A) Overall dimension
(length*width*height)
(mm)
LG-10 10 ≤5 0.75 2730 KF16 KF16 30 ≤ 72 655x260x285
LG-20 20 ≤5 1.1 2840 KF25 KF25 55 ≤72 720x305x370
LG-50 50 ≤10 2.2 2850 KF40 KF40 90 ≤75 920x350x420
LG-70 70 ≤30 3 2850 KF40 KF40 110 ≤75 910x390x460
LG-90 90 ≤30 4 2870 KF50 KF50 125 ≤80 1000x410x495

Water cooling Dry screw vacuum pump

 

Type                                                                             Basic parameters
Pumping speed
m3/h
Presure limit(Pa)  Power (kW)  revolution (rpm) Inlet caliber
mm
outlet caliber mm Cooling water volume
L/min
noise dB(A) Overall dimension
(length*width*height)
mm
LGV-180 180 5 4 2900 40 40 2 < 78 1157x375x734
LGV-250 250 5 5.5 2900 50 40 5.5 <78 1462x417x820
LGV-360 360 5 7.5 2900 50 40 4 W78 1462x455x820
LGV-540 540 5 11 2900 65 50 8 W80 1578x543x860
LGV-720 720 5 15 2900 80 65 10 <80 1623x562x916
LGV-1100 1100 5 22 2900 100 80 14 w 80 1866x598x1050
LG V-1800 1800 5 37 2900 150 100 20 w 80 2092×951 x 1150

Characteristic Curve

 

Detailed Photos

Vacuum pumps are used in oiling machines

General Manager Speech

Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.

Company Profile

ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.

 New plant plHangZhou

The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.

 High precision machining equipment

The company cooperates with many scientific research institutions and universities, such as ZheJiang University, China University of petroleum, ZheJiang Institute of mechanical design, etc.with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents.Our technology is leading, the product quality is stable, the product has a good reputation in China’s domestic market, is sold all over the country, and is exported to Europe, America, Africa, the Middle East and Southeast Asia,We adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.

   Product quality wins consumer cooperation

In shipment

ISO 9001

High tech enterprise certificate

  Welcome to send your needs, we will provide you with the best service,

provide the greatest help!!!

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Warranty: One Year
Oil or Not: Oil Free
Structure: Screw
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: High Vacuum
Work Function: Mainsuction Pump
Customization:
Available

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vacuum pump

What Is the Vacuum Level and How Is It Measured in Vacuum Pumps?

The vacuum level refers to the degree of pressure below atmospheric pressure in a vacuum system. It indicates the level of “emptiness” or the absence of gas molecules in the system. Here’s a detailed explanation of vacuum level measurement in vacuum pumps:

Vacuum level is typically measured using pressure units that represent the difference between the pressure in the vacuum system and atmospheric pressure. The most common unit of measurement for vacuum level is the Pascal (Pa), which is the SI unit. Other commonly used units include Torr, millibar (mbar), and inches of mercury (inHg).

Vacuum pumps are equipped with pressure sensors or gauges that measure the pressure within the vacuum system. These gauges are specifically designed to measure the low pressures encountered in vacuum applications. There are several types of pressure gauges used for measuring vacuum levels:

1. Pirani Gauge: Pirani gauges operate based on the thermal conductivity of gases. They consist of a heated element exposed to the vacuum environment. As gas molecules collide with the heated element, they transfer heat away, causing a change in temperature. By measuring the change in temperature, the pressure can be inferred, allowing the determination of the vacuum level.

2. Thermocouple Gauge: Thermocouple gauges utilize the thermal conductivity of gases similar to Pirani gauges. They consist of two dissimilar metal wires joined together, forming a thermocouple. As gas molecules collide with the thermocouple, they cause a temperature difference between the wires, generating a voltage. The voltage is proportional to the pressure and can be calibrated to provide a reading of the vacuum level.

3. Capacitance Manometer: Capacitance manometers measure pressure by detecting the change in capacitance between two electrodes caused by the deflection of a flexible diaphragm. As the pressure in the vacuum system changes, the diaphragm moves, altering the capacitance and providing a measurement of the vacuum level.

4. Ionization Gauge: Ionization gauges operate by ionizing gas molecules in the vacuum system and measuring the resulting electrical current. The ion current is proportional to the pressure, allowing the determination of the vacuum level. There are different types of ionization gauges, such as hot cathode, cold cathode, and Bayard-Alpert gauges.

5. Baratron Gauge: Baratron gauges utilize the principle of capacitance manometry but with a different design. They consist of a pressure-sensing diaphragm separated by a small gap from a reference electrode. The pressure difference between the vacuum system and the reference electrode causes the diaphragm to deflect, changing the capacitance and providing a measurement of the vacuum level.

It’s important to note that different types of vacuum pumps may have different pressure ranges and may require specific pressure gauges suitable for their operating conditions. Additionally, vacuum pumps are often equipped with multiple gauges to provide information about the pressure at different stages of the pumping process or in different parts of the system.

In summary, vacuum level refers to the pressure below atmospheric pressure in a vacuum system. It is measured using pressure gauges specifically designed for low-pressure environments. Common types of pressure gauges used in vacuum pumps include Pirani gauges, thermocouple gauges, capacitance manometers, ionization gauges, and Baratron gauges.

\vacuum pump

What Is the Difference Between Dry and Wet Vacuum Pumps?

Dry and wet vacuum pumps are two distinct types of pumps that differ in their operating principles and applications. Here’s a detailed explanation of the differences between them:

Dry Vacuum Pumps:

Dry vacuum pumps operate without the use of any lubricating fluid or sealing water in the pumping chamber. They rely on non-contact mechanisms to create a vacuum. Some common types of dry vacuum pumps include:

1. Rotary Vane Pumps: Rotary vane pumps consist of a rotor with vanes that slide in and out of slots in the rotor. The rotation of the rotor creates chambers that expand and contract, allowing the gas to be pumped. The vanes and the housing are designed to create a seal, preventing gas from flowing back into the pump. Rotary vane pumps are commonly used in laboratories, medical applications, and industrial processes where a medium vacuum level is required.

2. Dry Screw Pumps: Dry screw pumps use two or more intermeshing screws to compress and transport gas. As the screws rotate, the gas is trapped between the threads and transported from the suction side to the discharge side. Dry screw pumps are known for their high pumping speeds, low noise levels, and ability to handle various gases. They are used in applications such as semiconductor manufacturing, chemical processing, and vacuum distillation.

3. Claw Pumps: Claw pumps use two rotors with claw-shaped lobes that rotate in opposite directions. The rotation creates a series of expanding and contracting chambers, enabling gas capture and pumping. Claw pumps are known for their oil-free operation, high pumping speeds, and suitability for handling dry and clean gases. They are commonly used in applications such as automotive manufacturing, food packaging, and environmental technology.

Wet Vacuum Pumps:

Wet vacuum pumps, also known as liquid ring pumps, operate by using a liquid, typically water, to create a seal and generate a vacuum. The liquid ring serves as both the sealing medium and the working fluid. Wet vacuum pumps are commonly used in applications where a higher level of vacuum is required or when handling corrosive gases. Some key features of wet vacuum pumps include:

1. Liquid Ring Pumps: Liquid ring pumps feature an impeller with blades that rotate eccentrically within a cylindrical casing. As the impeller rotates, the liquid forms a ring against the casing due to centrifugal force. The liquid ring creates a seal, and as the impeller spins, the volume of the gas chamber decreases, leading to the compression and discharge of gas. Liquid ring pumps are known for their ability to handle wet and corrosive gases, making them suitable for applications such as chemical processing, oil refining, and wastewater treatment.

2. Water Jet Pumps: Water jet pumps utilize a jet of high-velocity water to create a vacuum. The water jet entrains gases, and the mixture is then separated in a venturi section, where the water is recirculated, and the gases are discharged. Water jet pumps are commonly used in laboratories and applications where a moderate vacuum level is required.

The main differences between dry and wet vacuum pumps can be summarized as follows:

1. Operating Principle: Dry vacuum pumps operate without the need for any sealing fluid, while wet vacuum pumps utilize a liquid ring or water as a sealing and working medium.

2. Lubrication: Dry vacuum pumps do not require lubrication since there is no contact between moving parts, whereas wet vacuum pumps require the presence of a liquid for sealing and lubrication.

3. Applications: Dry vacuum pumps are suitable for applications where a medium vacuum level is required, and oil-free operation is desired. They are commonly used in laboratories, medical settings, and various industrial processes. Wet vacuum pumps, on the other hand, are used when a higher vacuum level is needed or when handling corrosive gases. They find applications in chemical processing, oil refining, and wastewater treatment, among others.

It’s important to note that the selection of a vacuum pump depends on specific requirements such as desired vacuum level, gas compatibility, operating conditions, and the nature of the application.

In summary, the primary distinction between dry and wet vacuum pumps lies in their operating principles, lubrication requirements, and applications. Dry vacuum pumps operate without any lubricating fluid, while wet vacuum pumps rely on a liquid ring or water for sealing and lubrication. The choice between dry and wet vacuum pumps depends on the specific needs of the application and the desired vacuum level.

vacuum pump

Can Vacuum Pumps Be Used in the Medical Field?

Yes, vacuum pumps have a wide range of applications in the medical field. Here’s a detailed explanation:

Vacuum pumps play a crucial role in various medical applications, providing suction or creating controlled vacuum environments. Here are some key areas where vacuum pumps are used in the medical field:

1. Negative Pressure Wound Therapy (NPWT):

Vacuum pumps are extensively utilized in negative pressure wound therapy, a technique used to promote wound healing. In NPWT, a vacuum pump creates a controlled low-pressure environment within a wound dressing, facilitating the removal of excess fluid, promoting blood flow, and accelerating the healing process.

2. Surgical Suction:

Vacuum pumps are an integral part of surgical suction systems. They provide the necessary suction force to remove fluids, gases, or debris from the surgical site during procedures. Surgical suction helps maintain a clear field of view for surgeons, enhances tissue visualization, and contributes to a sterile operating environment.

3. Anesthesia:

In anesthesia machines, vacuum pumps are used to create suction for various purposes:

– Airway Suction: Vacuum pumps assist in airway suctioning to clear secretions or obstructions from the patient’s airway during anesthesia or emergency situations.

– Evacuation of Gases: Vacuum pumps aid in removing exhaled gases from the patient’s breathing circuit, ensuring the delivery of fresh gas mixtures and maintaining appropriate anesthesia levels.

4. Laboratory Equipment:

Vacuum pumps are essential components in various medical laboratory equipment:

– Vacuum Ovens: Vacuum pumps are used in vacuum drying ovens, which are utilized for controlled drying or heat treatment of sensitive materials, samples, or laboratory glassware.

– Centrifugal Concentrators: Vacuum pumps are employed in centrifugal concentrators to facilitate the concentration or dehydration of biological samples, such as DNA, proteins, or viruses.

– Freeze Dryers: Vacuum pumps play a vital role in freeze-drying processes, where samples are frozen and then subjected to vacuum conditions to remove water via sublimation, preserving the sample’s structure and integrity.

5. Medical Suction Devices:

Vacuum pumps are utilized in standalone medical suction devices, commonly found in hospitals, clinics, and emergency settings. These devices create suction required for various medical procedures, including:

– Suctioning of Respiratory Secretions: Vacuum pumps assist in removing respiratory secretions or excess fluids from the airways of patients who have difficulty coughing or clearing their airways effectively.

– Thoracic Drainage: Vacuum pumps are used in chest drainage systems to evacuate air or fluid from the pleural cavity, helping in the treatment of conditions such as pneumothorax or pleural effusion.

– Obstetrics and Gynecology: Vacuum pumps are employed in devices used for vacuum-assisted deliveries, such as vacuum extractors, to aid in the safe delivery of babies during childbirth.

6. Blood Collection and Processing:

Vacuum pumps are utilized in blood collection systems and blood processing equipment:

– Blood Collection Tubes: Vacuum pumps are responsible for creating the vacuum inside blood collection tubes, facilitating the collection of blood samples for diagnostic testing.

– Blood Separation and Centrifugation: In blood processing equipment, vacuum pumps assist in the separation of blood components, such as red blood cells, plasma, and platelets, for various medical procedures and treatments.

7. Medical Imaging:

Vacuum pumps are used in certain medical imaging techniques:

– Electron Microscopy: Electron microscopes, including scanning electron microscopes and transmission electron microscopes, require a vacuum environment for high-resolution imaging. Vacuum pumps are employed to maintain the necessary vacuum conditions within the microscope chambers.

These are just a few examples of the wide-ranging applications of vacuum pumps in the medical field. Their ability to create suction and controlled vacuum environments makes them indispensable in medical procedures, wound healing, laboratory processes, anesthesia, and various other medical applications.

China supplier Lgv540 11kw 540m3/H Air Cooled Dry Oil Free Screw Vacuum Pump for Lab Vacuum Distillation   vacuum pump and compressor	China supplier Lgv540 11kw 540m3/H Air Cooled Dry Oil Free Screw Vacuum Pump for Lab Vacuum Distillation   vacuum pump and compressor
editor by CX 2024-01-15

China Professional 1200L/S 11kw Dry Roots Vacuum Pump vacuum pump brakes

Product Description

 

Working principle

Roots vacuum pump, also known as mechanical booster pump, is a rotary positive displacement vacuum pump. The schematic structure of the Roots vacuum pump is shown in Figure on the left. There are 2 figure-8 rotors in the pump chamber, which are installed on a pair of shafts in parallel, and are driven by a pair of synchronous gear. The rotor and the rotor, the rotors and the pump chamber maintain a certain gap and do not contact each other, so the friction loss during operation is very small, the friction power consumption is extremely small, and high-speed operation can be achieved.

Figure below shows the internal structure of the Roots vacuum pump. The 2 rotors of the pump are supported in the rolling bearings on the end covers on both sides of the pump chamber, and rely on a pair of adjustable synchronous gears to keep the 2 rotors rotating at high speed. A certain mutual position, and the end face gap between the rotor and the end cover is guaranteed by the special structure of the fixed end (closer to the motor side), so that the pump can only expand to 1 end of the gearbox due to heat during operation.
 

The 4 sets of PTFE piston ring seals in the end caps on both sides can prevent the lubricating oil in the oil tanks on both sides from entering the pump chamber, and the balanced mechanical seal at the outlet shaft can prevent the atmosphere from leaking into the pump chamber.
The cooling method of the pump is usually air cooling. If the pump is used for working in the high pressure range, it is recommended to select a pump with a water cooling structure. The power of the motor is transmitted to the driving shaft through the coupling, and then the driven shaft is driven to rotate by the driving shaft through the synchronous gear. ZJ series Roots vacuum pumps are of horizontal structure, and the pump is directly connected with the motor by means of a coupling. But the pump with special requirements can adopt the V-belt drive structure.
 

ZJP type Roots vacuum pump with bypass valve is a derivative product of ZJ type Roots vacuum pump. The pumping principle is the same as that of ZJ type pump. It also uses a pair of 8-shaped rotors to maintain a certain gap in the pump casing. It rotates to generate suction and exhaust. The difference is that the inlet and exhaust ports of the ZJP type Roots vacuum pump with bypass valve are connected, and a gravity valve is installed vertically on the channel of the 2 (see Figure on the left). When the force on the valve caused by the pressure difference between the intake port and the exhaust port exceeds the weight of the valve itself, it will automatically open. This value of pressure difference which cause the valve to open is the highest differential pressure at which the pump can operate reliably. Therefore, this valve is actually an overload automatic protection valve, and it is also the biggest advantage of ZJP type Roots vacuum pump. Theoretically, the ZJP Roots pump can be started synchronously with the backing pump under atmospheric pressure to pump the system. If the system volume is large, the bypass valve of the ZJP Roots pump is open for a long time, and the pump’s effective pumping speed is small, so it is not economical to start the ZJP type Roots pump at atmospheric pressure for large systems. It is recommended to start the ZJP Roots vacuum pump when the backing pump reaches a certain pressure.

The advantage of the Roots vacuum pump is that it has a higher pumping speed at a lower inlet pressure, but it cannot be used alone. There must be a backing vacuum pump in series, and the pressure in the system is pumped by the backing vacuum pump to an allowable starting pressure of the Roots vacuum pump before it is started(See figure on the left). In general, the Roots vacuum pump is not allowed to work under high pressure difference, otherwise it will be overloaded, overheated and damaged, so the backing vacuum pump must be selected reasonably, and the necessary protective equipment must be installed.
The backing vacuum pump is generally an oil-sealed mechanical pump, but if the ultimate pressure requirement is not high, other forms of rough vacuum pump can be used as the backing pump, especially when the gas containing a large amount of water vapor is extracted, the dry screw vacuum pump is recommended as the backing pump.
 

 

Product Parameters

Model Pumping speed (L/S) Ultimate pressure (Pa) Max. pressure difference (Pa) Motor speed (rpm) Motor Power (kw) Size(mm) Weight (kg)
Inlet Outlet
ZJ-30 30 6xl0-2 8000 2770 0.75 50 40 66
ZJP-30 5xl0-2 75
ZJ-70 70 6xl0-2 6000 2780 1.5 80 50 87
ZJP-70 5xl0-2 100
ZJ-150 150 6xl0-2 6000 2900 3 100 100 198
ZJP-150 5xl0-2 215
ZJ-300 300 6xl0-2 5000 1450 4 150 150 490
ZJP-300 5xl0-2 480
ZJ-600 600 6xl0-2 4000 2900 5.5 150 150 490
ZJP-600 5xl0-2 503
ZJ-1200 1200 6xl0-2 3000 1450 11 300 300 1550
ZJP-1200 5xl0-2 1580
ZJ-2500 2500 5xl0-2 3000 2900 18.5 300 300 1620

 

Remark:
1. The pumping speed refers to the maximum pumping speed measured when the inlet pressure of the Roots vacuum pump is in the range of 67 Pa ~ 2.67 Pa under the condition that the recommended backing pump is used.
2. The ultimate pressure refers to the stable minimum air pressure measured at the inlet of the pump with a vacuum gauge after fully operation without any additional container, the pump port is closed and no intake air is provided under the condition that the recommended backing pump is used.
3. The performances in the above table are obtained under the condition that the recommended backing pump is used. Users can choose different backing vacuum pumps according to different situations, but their main performance data will vary.
 

Pressure diagram

 

 

Dimension

 

FAQ

Q: What information should I offer for an inquiry?
A: You can inquire based on the model directly, but it is always recommended that you contact us so that we can help you to check if the pump is the most appropriate for your application.

Q: Can you make a customized vacuum pump?
A: Yes, we can do some special designs to meet customer applications. Such as customized sealing systems, speical surface treatment can be applied for roots vacuum pump and screw vacuum pump. Please contact us if you have special requirements. 

Q: I have problems with our vacuum pumps or vacuum systems, can you offer some help?
A: We have application and design engineers with more than 30 years of experience in vacuum applications in different industries and help a lot of customers resolve their problems, such as leakage issues, energy-saving solutions, more environment-friendly vacuum systems, etc. Please contact us and we’ll be very happy if we can offer any help to your vacuum system.

Q: Can you design and make customized vacuum systems?
A: Yes, we are good for this.

Q: What is your MOQ?
A: 1 piece or 1 set.

Q: How about your delivery time?
A: 5-10 working days for the standard vacuum pump if the quantity is below 20 pieces, 20-30 working days for the conventional vacuum system with less than 5 sets. For more quantity or special requirements, please contact us to check the lead time.

Q: What are your payment terms?
A: By T/T, 50% advance payment/deposit and 50% paid before shipment.

Q: How about the warranty?
A: We offer 1-year warranty (except for the wearing parts).

Q: How about the service?
A: We offer remote video technical support. We can send the service engineer to the site for some special requirements.

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After-sales Service: Online Video Instruction
Warranty: 1 Year
Oil or Not: Oil Free
Structure: Rotary Vacuum Pump
Nominal Pumping Speed(50Hz): 1200 L/S
Ultimate Pressure: 0.05 PA

vacuum pump

Can Vacuum Pumps Be Used for Vacuum Furnaces?

Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:

Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.

Here are some key points regarding the use of vacuum pumps in vacuum furnaces:

1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.

2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.

3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.

4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.

5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.

6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.

7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.

8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.

Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.

vacuum pump

Considerations for Selecting a Vacuum Pump for Cleanroom Applications

When it comes to selecting a vacuum pump for cleanroom applications, several considerations should be taken into account. Here’s a detailed explanation:

Cleanrooms are controlled environments used in industries such as semiconductor manufacturing, pharmaceuticals, biotechnology, and microelectronics. These environments require strict adherence to cleanliness and particle control standards to prevent contamination of sensitive processes or products. Selecting the right vacuum pump for cleanroom applications is crucial to maintain the required level of cleanliness and minimize the introduction of contaminants. Here are some key considerations:

1. Cleanliness: The cleanliness of the vacuum pump is of utmost importance in cleanroom applications. The pump should be designed and constructed to minimize the generation and release of particles, oil vapors, or other contaminants into the cleanroom environment. Oil-free or dry vacuum pumps are commonly preferred in cleanroom applications as they eliminate the risk of oil contamination. Additionally, pumps with smooth surfaces and minimal crevices are easier to clean and maintain, reducing the potential for particle buildup.

2. Outgassing: Outgassing refers to the release of gases or vapors from the surfaces of materials, including the vacuum pump itself. In cleanroom applications, it is crucial to select a vacuum pump with low outgassing characteristics to prevent the introduction of contaminants into the environment. Vacuum pumps specifically designed for cleanroom use often undergo special treatments or use materials with low outgassing properties to minimize this effect.

3. Particle Generation: Vacuum pumps can generate particles due to the friction and wear of moving parts, such as rotors or vanes. These particles can become a source of contamination in cleanrooms. When selecting a vacuum pump for cleanroom applications, it is essential to consider the pump’s particle generation level and choose pumps that have been designed and tested to minimize particle emissions. Pumps with features like self-lubricating materials or advanced sealing mechanisms can help reduce particle generation.

4. Filtration and Exhaust Systems: The filtration and exhaust systems associated with the vacuum pump are critical for maintaining cleanroom standards. The vacuum pump should be equipped with efficient filters that can capture and remove any particles or contaminants generated during operation. High-quality filters, such as HEPA (High-Efficiency Particulate Air) filters, can effectively trap even the smallest particles. The exhaust system should be properly designed to ensure that filtered air is released outside the cleanroom or passes through additional filtration before being reintroduced into the environment.

5. Noise and Vibrations: Noise and vibrations generated by vacuum pumps can have an impact on cleanroom operations. Excessive noise can affect the working environment and compromise communication, while vibrations can potentially disrupt sensitive processes or equipment. It is advisable to choose vacuum pumps specifically designed for quiet operation and that incorporate measures to minimize vibrations. Pumps with noise-dampening features and vibration isolation systems can help maintain a quiet and stable cleanroom environment.

6. Compliance with Standards: Cleanroom applications often have specific industry standards or regulations that must be followed. When selecting a vacuum pump, it is important to ensure that it complies with relevant cleanroom standards and requirements. Considerations may include ISO cleanliness standards, cleanroom classification levels, and industry-specific guidelines for particle count, outgassing levels, or allowable noise levels. Manufacturers that provide documentation and certifications related to cleanroom suitability can help demonstrate compliance.

7. Maintenance and Serviceability: Proper maintenance and regular servicing of vacuum pumps are essential for their reliable and efficient operation. When choosing a vacuum pump for cleanroom applications, consider factors such as ease of maintenance, availability of spare parts, and access to service and support from the manufacturer. Pumps with user-friendly maintenance features, clear service instructions, and a responsive customer support network can help minimize downtime and ensure continued cleanroom performance.

In summary, selecting a vacuum pump for cleanroom applications requires careful consideration of factors such as cleanliness, outgassing characteristics, particle generation, filtration and exhaust systems, noise and vibrations, compliance with standards, and maintenance requirements. By choosing vacuum pumps designed specifically for cleanroom use and considering these key factors, cleanroom operators can maintain the required level of cleanliness and minimize the risk of contamination in their critical processes and products.

vacuum pump

How Are Vacuum Pumps Different from Air Compressors?

Vacuum pumps and air compressors are both mechanical devices used to manipulate air and gas, but they serve opposite purposes. Here’s a detailed explanation of their differences:

1. Function:

– Vacuum Pumps: Vacuum pumps are designed to remove or reduce the pressure within a closed system, creating a vacuum or low-pressure environment. They extract air or gas from a chamber, creating suction or negative pressure.

– Air Compressors: Air compressors, on the other hand, are used to increase the pressure of air or gas. They take in ambient air or gas and compress it, resulting in higher pressure and a compacted volume of air or gas.

2. Pressure Range:

– Vacuum Pumps: Vacuum pumps are capable of generating pressures below atmospheric pressure or absolute zero pressure. The pressure range typically extends into the negative range, expressed in units such as torr or pascal.

– Air Compressors: Air compressors, on the contrary, operate in the positive pressure range. They increase the pressure above atmospheric pressure, typically measured in units like pounds per square inch (psi) or bar.

3. Applications:

– Vacuum Pumps: Vacuum pumps have various applications where the creation of a vacuum or low-pressure environment is required. They are used in processes such as vacuum distillation, vacuum drying, vacuum packaging, and vacuum filtration. They are also essential in scientific research, semiconductor manufacturing, medical suction devices, and many other industries.

– Air Compressors: Air compressors find applications where compressed air or gas at high pressure is needed. They are used in pneumatic tools, manufacturing processes, air conditioning systems, power generation, and inflating tires. Compressed air is versatile and can be employed in numerous industrial and commercial applications.

4. Design and Mechanism:

– Vacuum Pumps: Vacuum pumps are designed to create a vacuum by removing air or gas from a closed system. They may use mechanisms such as positive displacement, entrapment, or momentum transfer to achieve the desired vacuum level. Examples of vacuum pump types include rotary vane pumps, diaphragm pumps, and diffusion pumps.

– Air Compressors: Air compressors are engineered to compress air or gas, increasing its pressure and decreasing its volume. They use mechanisms like reciprocating pistons, rotary screws, or centrifugal force to compress the air or gas. Common types of air compressors include reciprocating compressors, rotary screw compressors, and centrifugal compressors.

5. Direction of Air/Gas Flow:

– Vacuum Pumps: Vacuum pumps draw air or gas into the pump and then expel it from the system, creating a vacuum within the chamber or system being evacuated.

– Air Compressors: Air compressors take in ambient air or gas and compress it, increasing its pressure and storing it in a tank or delivering it directly to the desired application.

While vacuum pumps and air compressors have different functions and operate under distinct pressure ranges, they are both vital in various industries and applications. Vacuum pumps create and maintain a vacuum or low-pressure environment, while air compressors compress air or gas to higher pressures for different uses and processes.

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editor by CX 2023-12-30