China wholesaler LG 50 2.2kw 50m3/H Air Cooled Dry Oil Free Screw Vacuum Pump for Lab Vacuum Distillation with Great quality

Product Description

 

Product Description

The dry screw vacuum pump is a rotor that uses a pair of parallel screws to make synchronous, high-speed and reverse rotation in the pump housing. The rotor and the inner wall of the pump body form a number of sealing spaces. During the rotation, the continuous transmission of gas is formed to achieve the purpose of suction and exhaust.

The screw vacuum pump has a simple structure, but its processing technology requires higher requirements. It must ensure that the height between rotors is parallel, and that between rotors and between rotors and the inner wall of the pump body, there is a very small gap and no friction caused by contact, so as to ensure the realization of gas transmission and reduce gas backflow without the need for oil lubrication and sealing.

This requires that the entire product must be the highest standard from material selection to processing. Because the clearance between components is required to be very small, it is necessary to ensure that the screw and pump body materials are not easy to deform, especially when the temperature changes to a certain value, the locking phenomenon cannot occur due to deformation. Special material treatment shall be selected to ensure the fine processing of all parts. In addition to the fine processing of the 2 screws, dynamic balance correction shall be carried out. The shaft end bearing must be a high-quality special bearing, which not only ensures the parallelism of the screw rotor and is not prone to slight displacement, but also ensures smooth rotation and is not affected by temperature and other factors. When the vacuum pump is working, the clearance between them is small without friction, the operation is stable, the vibration is small, the noise is low, the energy is saved, and the service life is extended. The special screw structure can continuously promote the air flow without compression. The exhaust port is lower than the screw position, the liquid discharge capacity is strong, and it is easy to clean. The pump cavity has short channels, no partitions, and the exhaust and discharge are smooth, so the working efficiency is high, the suction is super strong, and the limit vacuum degree of the pump is greatly improved, It can provide high vacuum ≤ 5Pa or even close to 1Pa; There is no lubrication and pollution in the working chamber, which can provide a clean vacuum without worrying about backflow pollution. Extracts can also be directly recycled or discharged without environmental pressure. Elaborate design, simple structure and precise processing make it more convenient to use and easier to maintain, which is favored by many industry users. It is widely used, not only to extract condensable gas, but also to extract gas containing a large amount of water vapor and a small amount of dust. The specially treated overflow surface can also be used to extract certain corrosive gas, and it is also a special product for oil and gas recovery, solvent recovery, special gas recovery and other industries.
 

Our Advantages

1,Clean and environment-friendly, the working chamber is free of lubricating oil, which is conducive to medium recovery, can obtain clean vacuum, no oil consumption, waste water discharge, and no pollution to the environment.
2,The vacuum degree is high, the limit vacuum degree is ≤ 1Pa, and the pumping capacity in the high vacuum area is large.
3,The anti-corrosion design is optional. The flow passage parts are made of titanium, stainless steel, nano ceramics, spraying NIP alloy and other materials and anti-corrosion coatings.
4,The condensable gas and a small amount of dust gas can be removed, and an automatic purging device is designed.
5,Special shaft seal design prevents mutual pollution between pumped medium and lubricating oil.
6,Variable pitch screw pump saves energy and has low noise.
7,The operation is stable, the rotor is subject to fine dynamic balance test, and the operation vibration is small.
8,High configuration, sealed in Germany, bearing NSK, gear grade 5 grinding.
 

Typical Use

——Oil and gas recovery.    ——Biological medicine ——Food Processing —— Single crystal furnace
——Vacuum forming ——Vacuum flame refining ——Electronic photovoltaic. ——Semiconductor synthesis

Screw vacuum pump can be configured according to user requirements, or it can use explosion-proof motor with high configuration. Because of its low noise, no oil and no pollution, clean and high vacuum, simple and convenient use, operation and maintenance, it is widely used in oil and gas recovery, vacuum coating, biomedicine, food processing, single crystal furnace, vacuum molding, vacuum smelting, electronic photovoltaic, semiconductor synthesis and many other industries. It can be used as a single pump or as a unit with other pumps.
 

Product Parameters

The dry oil-free screw vacuum pump produced by our company can be divided into air cooling and water cooling according to the vacuum pumping rate, and there are many models for you to choose.

 Air cooling   Dry screw vacuum pump

Type
(Air cooled series)
 Basic parameters 
Pumping speed
(m3/h)
Presure limit(Pa)  Power (kW)  revolution (rpm) Inlet caliber
(mm)
outlet caliber (mm) Pump head weight
(kg)
noise dB(A) Overall dimension
(length*width*height)
(mm)
LG-10 10 ≤5 0.75 2730 KF16 KF16 30 ≤ 72 655x260x285
LG-20 20 ≤5 1.1 2840 KF25 KF25 55 ≤72 720x305x370
LG-50 50 ≤10 2.2 2850 KF40 KF40 90 ≤75 920x350x420
LG-70 70 ≤30 3 2850 KF40 KF40 110 ≤75 910x390x460
LG-90 90 ≤30 4 2870 KF50 KF50 125 ≤80 1000x410x495

Water cooling Dry screw vacuum pump

 

Type                                                                             Basic parameters
Pumping speed
m3/h
Presure limit(Pa)  Power (kW)  revolution (rpm) Inlet caliber
mm
outlet caliber mm Cooling water volume
L/min
noise dB(A) Overall dimension
(length*width*height)
mm
LGV-180 180 5 4 2900 40 40 2 < 78 1157x375x734
LGV-250 250 5 5.5 2900 50 40 5.5 <78 1462x417x820
LGV-360 360 5 7.5 2900 50 40 4 W78 1462x455x820
LGV-540 540 5 11 2900 65 50 8 W80 1578x543x860
LGV-720 720 5 15 2900 80 65 10 <80 1623x562x916
LGV-1100 1100 5 22 2900 100 80 14 w 80 1866x598x1050
LG V-1800 1800 5 37 2900 150 100 20 w 80 2092×951 x 1150

Characteristic Curve

 

Detailed Photos

Vacuum pumps are used in oiling machines

General Manager Speech

Deeply cultivate the vacuum technology, and research,develop and manufacture the vacuum equipment to provide the best solution in the vacuum field and make the vacuum application easier.

Company Profile

ZheJiang Kaien Vacuum Technology Co., Ltd. is a high-tech enterprise integrating R & D, production and operation of vacuum equipment. The company has strong technical force, excellent equipment and considerate after-sales service. The product manufacturing process is managed in strict accordance with IS09001 quality system. It mainly produces and sells screw vacuum pump, roots pump, claw vacuum pump, runoff vacuum pump, scroll pump, water ring vacuum pump, vacuum unit and other vacuum systems.

 New plant plHangZhou

The company’s products have been for a number of food, medicine, refrigeration, drying plants and a number of transformer related equipment manufacturers for vacuum equipment. The products are widely used in vacuum drying and dehydration, kerosene vapor phase drying, vacuum impregnation, vacuum metallurgy, vacuum coating, vacuum evaporation, vacuum concentration, oil and gas recovery, etc.

 High precision machining equipment

The company cooperates with many scientific research institutions and universities, such as ZheJiang University, China University of petroleum, ZheJiang Institute of mechanical design, etc.with colleges and universities to research and develop core technologies, and owns dozens of independent intellectual property patents.Our technology is leading, the product quality is stable, the product has a good reputation in China’s domestic market, is sold all over the country, and is exported to Europe, America, Africa, the Middle East and Southeast Asia,We adhering to the basic tenet of quality, reputation and service, the company takes leading-edge technology of vacuum pump as its own responsibility, and wholeheartedly serves customers of vacuum equipment application in various industries with rigorous working attitude and professional working style.

   Product quality wins consumer cooperation

In shipment

ISO 9001

High tech enterprise certificate

  Welcome to send your needs, we will provide you with the best service,

provide the greatest help!!!

Warranty: One Year
Oil or Not: Oil Free
Structure: Screw
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: High Vacuum
Work Function: Mainsuction Pump
Customization:
Available

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vacuum pump

How Do You Maintain and Troubleshoot Vacuum Pumps?

Maintaining and troubleshooting vacuum pumps is essential to ensure their optimal performance and longevity. Here’s a detailed explanation:

Maintenance of Vacuum Pumps:

1. Regular Inspection: Perform regular visual inspections of the pump to check for any signs of damage, leaks, or abnormal wear. Inspect the motor, belts, couplings, and other components for proper alignment and condition.

2. Lubrication: Follow the manufacturer’s guidelines for lubrication. Some vacuum pumps require regular oil changes or lubrication of moving parts. Ensure that the correct type and amount of lubricant are used.

3. Oil Level Check: Monitor the oil level in oil-sealed pumps and maintain it within the recommended range. Add or replace oil as necessary, following the manufacturer’s instructions.

4. Filter Maintenance: Clean or replace filters regularly to prevent clogging and ensure proper airflow. Clogged filters can impair pump performance and increase energy consumption.

5. Cooling System: If the vacuum pump has a cooling system, inspect it regularly for cleanliness and proper functioning. Clean or replace cooling components as needed to prevent overheating.

6. Seals and Gaskets: Check the seals and gaskets for signs of wear or leakage. Replace any damaged or worn seals promptly to maintain airtightness.

7. Valve Maintenance: If the vacuum pump includes valves, inspect and clean them regularly to ensure proper operation and prevent blockages.

8. Vibration and Noise: Monitor the pump for excessive vibration or unusual noise, which may indicate misalignment, worn bearings, or other mechanical issues. Address these issues promptly to prevent further damage.

Troubleshooting Vacuum Pump Problems:

1. Insufficient Vacuum Level: If the pump is not achieving the desired vacuum level, check for leaks in the system, improper sealing, or worn-out seals. Inspect valves, connections, and seals for leaks and repair or replace as needed.

2. Poor Performance: If the pump is not providing adequate performance, check for clogged filters, insufficient lubrication, or worn-out components. Clean or replace filters, ensure proper lubrication, and replace worn parts as necessary.

3. Overheating: If the pump is overheating, check the cooling system for blockages or insufficient airflow. Clean or replace cooling components and ensure proper ventilation around the pump.

4. Excessive Noise or Vibration: Excessive noise or vibration may indicate misalignment, worn bearings, or other mechanical issues. Inspect and repair or replace damaged or worn parts. Ensure proper alignment and balance of rotating components.

5. Motor Issues: If the pump motor fails to start or operates erratically, check the power supply, electrical connections, and motor components. Test the motor using appropriate electrical testing equipment and consult an electrician or motor specialist if necessary.

6. Excessive Oil Consumption: If the pump is consuming oil at a high rate, check for leaks or other issues that may be causing oil loss. Inspect seals, gaskets, and connections for leaks and repair as needed.

7. Abnormal Odors: Unusual odors, such as a burning smell, may indicate overheating or other mechanical problems. Address the issue promptly and consult a technician if necessary.

8. Manufacturer Guidelines: Always refer to the manufacturer’s guidelines and recommendations for maintenance and troubleshooting specific to your vacuum pump model. Follow the prescribed maintenance schedule and seek professional assistance when needed.

By following proper maintenance procedures and promptly addressing any troubleshooting issues, you can ensure the reliable operation and longevity of your vacuum pump.

vacuum pump

Can Vacuum Pumps Be Used in the Production of Solar Panels?

Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:

Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:

1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.

2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.

3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:

– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.

– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.

– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.

4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.

5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.

In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.vacuum pump

What Industries Commonly Rely on Vacuum Pump Technology?

Vacuum pump technology finds applications in various industries where creating and controlling vacuum or low-pressure environments is crucial. Here’s a detailed explanation:

1. Manufacturing and Production: Vacuum pumps are extensively used in manufacturing and production processes across multiple industries. They are employed for tasks such as vacuum molding, vacuum packaging, vacuum degassing, vacuum drying, and vacuum distillation. Industries like automotive, aerospace, electronics, pharmaceuticals, and food processing rely on vacuum pump technology to achieve precise and controlled manufacturing conditions.

2. Chemical and Pharmaceutical: The chemical and pharmaceutical industries heavily rely on vacuum pumps for numerous applications. These include solvent recovery, vacuum filtration, vacuum drying, distillation, crystallization, and evaporation. Vacuum pumps enable these industries to carry out critical processes under reduced pressure, ensuring efficient separation, purification, and synthesis of various chemical compounds and pharmaceutical products.

3. Semiconductor and Electronics: The semiconductor and electronics industries extensively use vacuum pumps for manufacturing microchips, electronic components, and electronic devices. Vacuum pumps are crucial in processes such as physical vapor deposition (PVD), chemical vapor deposition (CVD), etching, ion implantation, and sputtering. These processes require controlled vacuum conditions to ensure precise deposition, surface modification, and contamination-free manufacturing.

4. Research and Development: Vacuum pump technology is integral to research and development activities across scientific disciplines. It supports experiments and investigations in fields such as physics, chemistry, materials science, biology, and environmental science. Vacuum pumps facilitate processes like freeze drying, vacuum distillation, vacuum evaporation, vacuum spectroscopy, and creating controlled atmospheric conditions for studying various phenomena.

5. Food and Beverage: The food and beverage industry relies on vacuum pumps for packaging and preservation purposes. Vacuum sealing is used to extend the shelf life of food products by removing air and creating a vacuum-sealed environment that inhibits spoilage and maintains freshness. Vacuum pumps are also used in processes like freeze drying, vacuum concentration, and vacuum cooling.

6. Oil and Gas: In the oil and gas industry, vacuum pumps play a role in various applications. They are used for crude oil vacuum distillation, vacuum drying, vapor recovery, gas compression, and gas stripping processes. Vacuum pumps help maintain optimal conditions during oil refining, gas processing, and petrochemical manufacturing.

7. Environmental and Waste Management: Vacuum pumps are employed in environmental and waste management applications. They are used for tasks such as soil vapor extraction, groundwater remediation, landfill gas recovery, and wastewater treatment. Vacuum pumps facilitate the removal and containment of gases, vapors, and pollutants, contributing to environmental protection and sustainable waste management.

8. Medical and Healthcare: The medical and healthcare sectors utilize vacuum pumps for various purposes. They are used in medical equipment such as vacuum-assisted wound therapy devices, vacuum-based laboratory analyzers, and vacuum suction systems in hospitals and clinics. Vacuum pumps are also used in medical research, pharmaceutical production, and medical device manufacturing.

9. Power Generation: Vacuum pumps play a role in power generation industries, including nuclear power plants and thermal power plants. They are used for steam condensation, turbine blade cooling, vacuum drying during transformer manufacturing, and vacuum systems for testing and maintenance of power plant equipment.

10. HVAC and Refrigeration: The HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries rely on vacuum pumps for system installation, maintenance, and repair. Vacuum pumps are used to evacuate air and moisture from refrigerant lines and HVAC systems, ensuring optimal system performance and efficiency.

These are just a few examples of industries that commonly rely on vacuum pump technology. The versatility and wide-ranging applications of vacuum pumps make them indispensable tools across numerous sectors, enabling precise control over vacuum conditions, efficient manufacturing processes, and scientific investigations.

China wholesaler LG 50 2.2kw 50m3/H Air Cooled Dry Oil Free Screw Vacuum Pump for Lab Vacuum Distillation   with Great quality China wholesaler LG 50 2.2kw 50m3/H Air Cooled Dry Oil Free Screw Vacuum Pump for Lab Vacuum Distillation   with Great quality
editor by CX 2023-11-19